Tray

• US 4,079,853 A
• Filed: 03/17/1977
• Issued: 03/21/1978
• Est. Priority Date: 03/26/1976
• Status: Expired due to Term

• Current Assignee: Toni Casutt
• Original Assignee: Toni Casutt
• Inventors: Casutt, Toni
• Primary Examiner(s): Dixson, Jr., William T.
• Assistant Examiner(s): Shoap, Allan N.
• Application Number:
  US05/778,764
• Time in Patent Office: 369 Days
• Field of Search: 229/30, 229/16 D, 229/DIG. 3, 229/35, 229/2.5 R, 229/16 A, 229/16 C, 229/DIG. 8, 206/44 K
• US Class Current: 229/101
• CPC Class Codes: B65D 5/0005 of variable capacity
• CPC Class Codes: B65D 5/2019 with at least partially curved edges or the like
• CPC Class Codes: B65D 5/2033 polygonal having more than four sides, e.g. hexagonal, octogonal
• CPC Class Codes: B65D 5/2038 at least two opposed folded-up portions having a non-rectangular shape
• CPC Class Codes: B65D 5/302 combined with a slot provided in an adjacent side wall

Abstract

A flat blank of generally rectangular shape with rounded corners has a U-shaped incision in each end portion forming a tongue, extending endwise at each end from the portion that is to provide a tray bottom, that is separated by the incision from an end strip forming a continuous arch joining the portions that are to provide side walls for the tray. To set up the tray each end strip is folded inwards in the middle, the tongues are bent upwards and the most closely folded end strip mid-portion is pushed through a slot in the middle of the adjacent tongue, where it is held against flipping out by resilient flaps of the slot and by scollops or serrations on the upper edge of the folded-in strip bearing against the upper end of a slot. With different depths of insertion of the folded portion of the end strip through the tongue slot, different tray lengths can be provided with the same tray blank.

Claims

1. A tray formed by set-up of a single cut-out piece (1) of sheet material comprising:

a substantially rectangular bottom (24), having side and end boundaries defined by scored grooves (21, 35,

     7) in said sheet material;

a bent-up tongue (4) extending outward and upward from at least one end boundary (7) of the bottom (24), having a round end contour, and joining integrally onto the remainder of the tray only where it joins said bottom along said end boundary (7);

sidewalls (20) extending upward and somewhat outward from the respective side boundaries of the bottom;

an end piece (5) in the general form of an arched strip joining integrally onto the adjacent ends of opposite sidewalls (20) at least one end of the tray, at which a tongue extends from the bottom as aforesaid, and folded inwardly substantially on the longitudinal axis of the tray so that the end piece (5) forms a double arch, and

means (6) for adjustably engaging the folded portion (18) of said end piece (5) adjustably with the adjoining tongue so as to determine an adjustable length for the tray.

2. A tray as defined in claim 1 in which two said tongues and two said end strips are provided, in each case, one at each end of the tray, and in which said engaging means are likewise provided at each end of said tray.

3. A tray formed by set-up of a single cut-out piece (1) of sheet material comprising:

a substantially rectangular bottom (24), having side and end boundaries defined by grooves (21, 35,

     7) in said sheet material;

a bent-up tongue (4) extending outward and upward from each of the end boundaries (7) of the bottom, having a round-end contour, and joining integrally onto the remainder of the tray only where it joins said bottom along said end boundary (7), and further having a slot (6) located and oriented substantially on the longitudinal axis (X) of the tray;

sidewalls (2) extending upward and somewhat outward from the respective side boundaries (21,

     35) of the bottom (24), and

end pieces (5) in the general form of an arched strip joining integrally onto adjacent ends of opposite sidewalls (20) at each end of the tray and each folded inward (16) substantially on the longitudinal axis of the of the tray with the folded portion (18) in each case being drawn inward through the slot (6) of the adjoining tongue (4) so that each end piece forms a double arch and is engaged in the tongue slot to hold the tray in its set-up condition.

4. A tray as defined in claim 3 in which the upper edge of each end piece is of scalloped or serrated contour (2) so as to catch in the upper end of the tongue slot and secure the tray in its set-up condition.

5. A tray as defined in claim 3 in which said tongues (4) and said end pieces (5) are provided with grooves (8, 10) for facilitating the bending of the material of said tongues and strips, said grooves (8) in said tongues (4) running perpendicularly to the longitudinal axis (X) of said tray and said grooves (10) in said end strips (5) running so that when the material of the tray is flattened, said end strip grooves (10) are directed approximately to the middle of the nearer of said tongue slots (6).

6. A tray as defined in claim 3 in which each of said end pieces (5) tapers down in width between both of its junctions with respective sidewalls (20) and the folded portion (18) of the end piece.

7. A tray as defined in claim 3 in which said folded portion (18) of each end piece has an upwardly directed projection (11) functioning as a stop and lying against the upper end of said slot (6) when the tray is extended to its maximum length, providing thereby security against the folded portion (18) slipping through said slot (6).

8. A tray as defined in claim 3 in which the width of each said tongue (4) is within the magnitude range of 2.5 to 3.5 times the greatest width of said end pieces (5).

9. A tray as defined in claim 3 in which each of said slots (6) in the respective tongues (4) is in the form of a I-shaped incision providing two parallel resilient lips (30) bordering a central slit.

10. A tray as defined in claim 3 in which the side boundaries of said bottom (24) taper down the width of the bottom to a minimum in the middle region of the tray and in which grooves are respectively provided in said sidewalls diverging from said side boundaries at their ends to a maximum separation therefrom near the middle of the tray which is not greater than the remaining width of the sidewall at that location.

11. A blank stamping of paperboard material for setting up to form a tray, in the form of a single piece of said material of generally rectangular form having rounded corners and further distinguished by having:

an arched incision through said material in each end portion, each arched incision having legs parallel to the longitudinal axis of the tray, being disposed symmetrically to the longitudinal axis of the tray, and having the crown of the arch towards the end of the tray but spaced therefrom to allow the end of the blank to provide a continuous arched end strip, the legs of the arch in each case terminating on a line perpendicular to the longitudinal axis of the tray;

a slot oriented substantially along the longitudinal axis of the blank in each of the portions of said blank respectively enclosed by said arched incisions; and

a groove substantially along the axis of said blank across each of said end strips between the ends of the blank and the adjacent arched incision, for facilitating the inward folding of said end strip and thereby making possible the insertion of the respective folded portions of said end strips into the bottom side of the respective slot in the setting up of a tray.

12. A tray blank as defined in claim 11 in which the corners and end edges of said blank are of scalloped or serrated contour, whereby each of said continuous arched end strips have such contour for providing in cooperation with said slots a catch for holding a folded end strip when it is inserted into the corresponding slot for setting up a tray.

13. A tray blank as defined in claim 12 in which the mid portion of the end edges of said blank have an outwardly extending projection in the middle thereof, whereby an upwardly projecting portion is produced when the end strip is folded inward at the middle for insertion through one of said slots.

14. A tray blank as defined in claim 11 in which the portions of the blank respectively enclosed by said arched incisions are provided with bend-facilitating grooves running parallel to each other and perpendicular to the longitudinal axis of the blank and in which the end strips likewise provided with bend-facilitating grooves, of which those nearer the middle of the blank than the middle of the adjacent line of said slots are likewise parallel to each other and perpendicular to the longitudinal axis of the blank and those farther from the middle of the blank run in a direction approximately leading to the middle of the nearby one of said slots.

15. A tray blank as defined in claim 11 in which the width of said end strips tapers down towards the middle where it intersects the longitudinal axis of the blank.

16. A tray blank as defined in claim 11 in which the spacing between the legs of each arched incision is within the magnitude range of 2.5 to 3.5 times the greatest width of said end strips.

17. A tray blank as defined in claim 11 in which each of said slots is in the form of an I-shaped incision providing two parallel resilient lips (30) bordering a central slit.

18. A tray blank as defined in claim 11 in which bend-facilitating grooves parallel to the longitudinal axis of the blank are provided between the ends of the legs of one of said arched incisions and the ends of the legs of the other of said arched incisions.

19. A tray blank as defined in claim 11 in which between each end of a leg of one of said arched incisions and the end of the opposite leg of the other of said arched incisions there is provided a bend-facilitating groove in the shape of an obtuse V with its apex towards the middle of the tray and a second groove in the shape of an obtuse V with its apex towards the side edge of the blank.