Weight measuring system with automatic gain correction

• US 4,080,657 A
• Filed: 05/17/1976
• Issued: 03/21/1978
• Est. Priority Date: 05/21/1975
• Status: Expired due to Term

• Current Assignee: Railweight, Inc.
• Original Assignee: Railweight, Inc.
• Inventors: Caldicott, Jack Richard, Edwards, Alan David
• Primary Examiner(s): Gruber, Felix D.
• Application Number:
  US05/686,913
• Time in Patent Office: 673 Days
• Field of Search: 235/151.33, 235/92 WT, 177/25, 177/50, 177/DIG. 3, 340/347 CC
• US Class Current: 702/101
• CPC Class Codes: G01G 19/047 using electrical weight-sensitive devices
• CPC Class Codes: G01G 23/37 involving digital counting
• CPC Class Codes: G01R 17/02 Arrangements in which the value to be measured is automatically compared with a reference value

Abstract

In electronic measuring systems the accuracy of measurement is affected by drift not only of the zero but of the gain due to temperature changes, aging and supply conditions. The invention provides an automatic gain correction means so as to maintain an accurate relationship between the magnitude of the characteristic being measured and the value displayed or recorded. The measuring system is such that a train of pulses is counted over a predetermined time interval with a train of pulses representing, by its pulse repetition rate, the magnitude of the characteristic. A reference count is provided and means are provided for generating a pulse train simulating a predetermined magnitude of the characteristic being measured. Means are provided for counting the pulses of the generated pulse train and means are provided for comparing the reference count with the count of the generated pulse train to determine any error in the gain. Means are provided for automatically adjusting the predetermined time interval to correct the effect of the determined gain error.

Claims

1. In an electronic weigh system comprising auto gain means for automatically correcting the gain of the weigh system so as to maintain an accurate relationship between the weight of a load being measured and the value displayed or recorded, the weighing system being such that a train of pulses representing, by its repetition rate, the weight of the load, is counted over a predetermined time interval, the improvement comprising:

means for establishing said predetermined time interval by counting a predetermined number of pulses in a network supplied with clock pulses and with additional pulses, the number of which additional pulses corresponds to a nominal value if the required gain correction is zero but which otherwise corresponds to a correction value which varies about the nominal value according to the magnitude and sign of the correction of gain required, means for introducing a reference into a load measuring circuit to simulate precisely a predetermined load value, means for passing the reference weight pulses to a gain counter over a nominal time interval and means for utilising the least significant digits of the count to the same order as the nominal value to represent the correction value for determining the number of additional pulses to be fed to said network during each weighment.

2. A weigh system as claimed in claim 1, comprising a detector means for determining whether any gain correction required lies within predetermined limits and, if not, indicates or causes an indication to be made to the effect that automatic gain correction has not been achieved.

3. A weigh system as claimed in claim 1, wherein the additional pulses to be fed to said network are derived from a clock source providing said clock pulses and said additional pulses are delayed so as to be interleaved in time with said clock pulses.

4. A weigh system as claimed in claim 3, wherein the addtional pulses are derived by multiplying the clock pulses by a factor related to the clock pulse repetition rate and the duration of said predetermined time interval.

5. A weigh system as claimed in claim 1, wherein the number of addition pulses fed to said network is determined by feeding said pulses from the commencement of said predetermined time interval until the number of clock pulse from the same commencement are equal to the correction value number of pulses.

6. A weigh system as claimed in claim 5, wherein at the commencement of said predetermined time interval, a gate included in the path of said additional pulses to said network is opened and the number of clock pulses is compared with the number of correction pulses in a comparator and at equality said comparator causes said gate to close.

7. A weigh system as claimed in claim 1, wherein an automatic zero correction cycle is performed before each automatic gain correction cycle.

8. A weigh system as claimed in claim 7, wherein the zero correction cycle is initiated according to a predetermined programme and the satisfactory completion of the zero correction cycle initiates a gain correction cycle.

9. A weigh system as claimed in claim 1, wherein the load measuring circuit comprises a load cell bridge which provides an analogue output which is converted to a pulse output in a converter so that the repetition rate of the pulse is proportional to the analogue output.

10. A weigh system as claimed in claim 9, wherein the means for introducing a reference into the load measuring circuit for simulating precisely a predetermined load value, comprises precision resistance means and switch means for connecting the resistance means across appropriate arms of the load cell bridge during the automatic gain control cycle.

11. A weigh system as claimed in claim 9, for in-motion weighing of rail cars, wherein the load cells of the load cell bridge support a weigh-rail arrangement.

12. Apparatus for automatically correcting the gain of an electronic measuring system so as to maintain an accurate relationship between the magnitude of the characteristic being measured and the value displayed or recorded, the measuring system being such that a train of pulses is counted over a predetermined time interval with the train of pulses representing, by its pulse repetition rate, the magnitude of said characteristic, the improvement comprising, in combination:

means for providing a reference count, means for generating a pulse train simulating a predetermined magnitude of said characteristic;

means for counting the pulses of the generated pulse train;

means for comparing the reference count with the count of the generated pulse train to determine any error in the gain; and

means for automatically adjusting the predetermined time interval to correct the effect of the determined gain error.

13. Apparatus as described in claim 12, wherein said means for providing a reference count comprises a clock pulse generator and a counter, and wherein means are provided coupled to the clock pulse generator output for counting clock pulses to a predetermined count for determining said predetermined time interval.

14. Apparatus as described in claim 13, including means coupled to said clock pulse counting means for adding or subtracting pulses to or from those provided by the clock pulse generator to adjust the time interval.

15. Apparatus as described in claim 13, including a divider chain coupled between said clock pulse generator and said means for counting clock pulses.

16. A method for automatically correcting the gain of an electronic measuring system so as to maintain an accurate relationship between the magnitude of the characteristic being measured and the value displayed or recorded, the measuring system being such that a train of pulses is counted over a predetermined time interval with the train of pulses representing, by its pulse repetition rate, the magnitude of such characteristic, the improvement comprising the steps of:

providing a reference count;

generating a pulse train simulating a predetermined magnitude of said characteristic;

counting the pulses of the generator pulse train;

comparing the reference count with the count of the generated pulse train to determine any error in the gain; and

automatically adjusting the predetermined time interval to correct the effect of the determined gain error.

17. A method as described in claim 16, wherein the predetermined time interval is determined by the step of counting clock pulses to a predetermined count.

18. A method as described in claim 17, wherein the adjustment of the time interval is obtained by the method of adding or subtracting pulses to or from those provided by the clock.

19. A method as described in claim 17, wherein the adjustment of the time interval is obtained by the step of varying the clock pulse repetition rate.

20. A method as described in claim 17, in which the clock pulses pass through a divider chain before counting and wherein the adjustment of the time interval is obtained by the step of varying the dividing factor.