Optical fiber junction device

• US 4,083,625 A
• Filed: 08/02/1976
• Issued: 04/11/1978
• Est. Priority Date: 08/02/1976
• Status: Expired due to Term

• Current Assignee: Corning Glass Works Inc. (Corning Incorporated)
• Original Assignee: Corning Glass Works Inc. (Corning Incorporated)
• Inventors: Hudson, Marshall C.
• Primary Examiner(s): Corbin, John K.
• Assistant Examiner(s): Levy, Stewart
• Application Number:
  US05/711,103
• Time in Patent Office: 617 Days
• Field of Search: 350/96 C, 350/96 WG, 156/158, 264/1, 264/248, 264/249, 65/4 R, 65/4 A
• US Class Current: 385/43
• CPC Class Codes: G02B 6/2551 using thermal methods, e.g. fusion welding by arc discharge, laser beam, plasma torch
• CPC Class Codes: G02B 6/2804 forming multipart couplers without wavelength selective elements, e.g. "T" couplers, star couplers
• CPC Class Codes: G02B 6/2856 formed or shaped by thermal heating means, e.g. splitting, branching and/or combining elements
• CPC Class Codes: Y10S 359/90 Methods

Abstract

An optical fiber junction device for permanently coupling a pair of optical fibers with a third optical fiber. The end portions of the pair of fibers are fused together in side-by-side relationship so that their endfaces are coplanar, the cross-sectional area of this structure decreasing toward the endfaces of the pair of fibers. The endface of the third fiber is fused to the endfaces of the pair of fibers.

Claims

1. A junction device for optical fibers having a core of transparent material surrounded by a layer of transparent cladding material having a refractive index lower than that of said core material, said device comprising

at least two optical fibers having their end portions fused together in side-by-side relationship, the cross-sectional area of said end portions decreasing toward the endfaces of said fibers, and

at least one other fiber having its end portion disposed parallel to the end portions of said at least two fibers, the endface of said at least one other fiber being fused to the endface of said at least two optical fibers, and the core of said at least one other fiber overlapping at least a portion of the cores of said at least two fibers.

2. A junction device in accordance with claim 1 wherein the ratio of the core radius to the cladding thickness is greater at the end portions of said at least two fibers than at the remainder thereof.

3. A junction device in accordance with claim 1 wherein the end portions of each of said at least two fibers comprises a core completely surrounded by cladding material, the portions of said at least two fibers which are fused together consisting of a common wall of cladding material having a thickness less than the thickness of the cladding layer in the remainder of said fibers, the cores of said end portions being asymmetrical in cross section.

4. A junction device in accordance with claim 1 wherein the diameter of the core of each of said fibers is greater than the thickness of the cladding layer thereof.

5. A junction device in accordance with claim 1 wherein the end portions of said at least two optical fibers are free from cladding material in at least a portion of the region where said fibers are fused together so that the cores of said at least two fibers are fused to form a common core that is surrounded by cladding material.

6. A junction device in accordance with claim 5 wherein said at least one other fiber comprises a plurality of fibers having their end portions fused together in side-by-side relationship, the endfaces of said plurality of fibers being fused to the endfaces of said at least two fibers.

7. A method of forming a junction between at least two optical fibers and at least one other optical fiber, said optical fibers having a core of transparent material surrounded by a layer of transparent cladding material having a refractive index lower than that of said core material, said method comprising

fusing together the end portions of said at least two optical fibers in side-by-side relationship to form a unitary, multi-cored structure having a single cladding layer, the cores of said unitary structure being asymmetrical in cross section,

fusing the endfaces of said at least two fibers to the endface of said, at least one other fiber, and

heating the fused end portions of said at least two fibers while applying a force thereto which causes said at least two fibers to become elongated and tapered in such a manner that the cross-sectional area of the end of said fused fibers approaches that of said at least one other fiber.

8. A method in accordance with claim 7 wherein, prior to the step of fusing together the end portions of said at least two fibers, at least a portion of the cladding material is etched therefrom.

9. A method in accordance with claim 7 wherein the steps of fusing together the end portions and heating the fused end portions are performed prior to the step of fusing the endface of said at least two fibers to the endface of said at least one other fiber, said method further comprising the step of breaking said at least two fibers in the tapered region thereof prior to fusing the endfaces of said at least two fibers to the endface of said at least one other fiber.

10. A method in accordance with claim 7 wherein, prior to the step of fusing together the end portions of said at least two fibers, the cladding and a portion of the core is removed from each of said at least two fibers in the region where said at least two fibers are to be fused together.

11. A junction device for optical fibers having a core of transparent material surrounded by a layer of transparent cladding material having a refractive index lower than that of said core material, said device comprising

at least two optical fibers having their end portions fused together in side-by-side relationship, the cross-sectional area of said end portions decreasing toward the endfaces of said fibers, the cores of said end portions being asymmetrical in cross section, and at least a part of the fused end portions of said at least two fibers consisting of a common wall of cladding material having a thickness less than the thickness of the cladding layer in the remainder of said fibers, and

at least one other fiber having its end portion disposed parallel to the end portions of said at least two fibers, the endface of said at least one other fiber being fused to the endface of said at least two optical fibers, said fibers substantially constituting the sole energy propagating medium in said device.

12. A junction device in accordance with claim 11 wherein the end portions of said at least two optical fibers are free from cladding material in at least a portion of the region where said fibers are fused together so that the cores of said at least two fibers are fused to form a common core that is surrounded by cladding material.

13. A junction device in accordance with claim 12 wherein said at least one other fiber comprises a plurality of fibers having their end portions fused together in side-by-side relationship, the endfaces of said plurality of fibers being fused to the endfaces of said at least two fibers.