Artificial lift system for marine drilling riser

• US 4,091,881 A
• Filed: 04/11/1977
• Issued: 05/30/1978
• Est. Priority Date: 04/11/1977
• Status: Expired due to Term

• Current Assignee: Exxon Production Research Company (Exxon Mobil Corporation)
• Original Assignee: Exxon Production Research Company (Exxon Mobil Corporation)
• Inventors: Maus, Leo Donald
• Primary Examiner(s): Purser, Ernest R.
• Assistant Examiner(s): Favreau, Richard E.
• Application Number:
  US05/786,530
• Time in Patent Office: 414 Days
• Field of Search: 175/5, 175/7, 175/25, 175/38, 175/48, 175/50, 175/69, 175/72, 166/.5, 299/17, 417/54, 417/65, 417/86
• US Class Current: 175/7
• CPC Class Codes: E21B 21/001 specially adapted for underwater drilling dual gradient drilling E21B21/082
• CPC Class Codes: E21B 21/08 Controlling or monitoring pressure or flow of drilling fluid, e.g. automatic filling of boreholes, automatic control of bottom pressure valve arrangements therefor E21B21/10

Abstract

An improved offshore drilling method and apparatus are disclosed which are particularly useful in preventing formation fracture caused by excessive hydrostatic pressure of the drilling fluid in a drilling riser. One or more flow lines are used to withdraw drilling fluid from the upper portion of the riser pipe. Gas injected into the flow lines substantially reduces the density of the drilling fluid and provides the lift necessary to return the drilling fluid to the surface. The rate of gas injection and drilling fluid withdrawal can be controlled to maintain the hydrostatic pressure of the drilling fluid remaining in the riser and wellbore below the fracture pressure of the formation.

Claims

1. In an apparatus for drilling a well through subterranean formations beneath a body of water from the surface of said body of water, said apparatus having a riser pipe which extends from the surface to a subsea wellhead and a drill string which passes through said riser pipe and into a borehole under the body of water, the improvement comprising:

a flow line in fluid communication with the upper portion of said riser pipe and extending up to the surface;

means for injecting gas into the lower end of said flow line at a rate sufficient to lift drilling fluid in said flow line to the surface;

means for detecting the pressure within said riser pipe and for transmitting a signal indicative of said pressure to the surface; and

valve control means responsive to the pressure signal from said sensing means which regulate the rate of flow of the drilling fluid from said riser pipe into said flow line such that the pressure of the drilling fluid in said borehole does not exceed the fracture pressure of said subterranean formations.

2. The apparatus of claim 1 wherein said gas injection means is a gas supply conduit which extends down from the surface to said flow line.

3. The apparatus of claim 2 wherein said injected gas is an inert gas.

4. The apparatus of claim 1 wheren said valve control means includes valve means in fluid communication with said riser pipe which regulates the flow of drilling fluid from said riser pipe to said flow line.

5. The apparatus of claim 4 wherein said valve means is a throttle valve.

6. In a method of drilling a well through subterranean formations beneath a body of water from the surface of said body of water wherein a riser pipe extends from the surface to a subsea wellhead and wherein a drill string passes through said riser pipe and into a borehole under the body of water, the improvement comprising:

withdrawing drilling fluid from said riser pipe through a flow line in fluid communication with said riser pipe;

injecting gas into said flow line at a rate sufficient to lift drilling fluid in said flow line to said surface vessel;

monitoring the pressure within said riser pipe;

transmitting a surface detectable signal indicative of said pressure; and

controlling the rate of withdrawal of the drilling fluid from said riser pipe in response to said surface detectable signal such that the pressure within said borehole does not exceed the fracture pressure of said formations.