Electrosurgical safety circuit and method of using same

• US 4,094,320 A
• Filed: 09/09/1976
• Issued: 06/13/1978
• Est. Priority Date: 09/09/1976
• Status: Expired due to Term

• Current Assignee: Valleylab Inc. (Medtronic Plc)
• Original Assignee: Valleylab Inc. (Medtronic Plc)
• Inventors: Newton, David W., Alford, Frank A.
• Primary Examiner(s): Howell, Kyle L.
• Assistant Examiner(s): Cohen, Lee S.
• Application Number:
  US05/721,821
• Time in Patent Office: 642 Days
• Field of Search: 128/303.13, 128/303.14, 128/303.17, 128/303.18, 128/2.1 P
• US Class Current: 606/35
• CPC Class Codes: A61B 18/1233 with circuits for assuring patient safety
• CPC Class Codes: A61B 18/16 Indifferent or passive electrodes for grounding
• CPC Class Codes: A61B 5/276 Protection against electrode failure
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults

Abstract

An improved electrosurgical safety circuit where the currents in the active and patient leads are monitored, the monitored currents being respectively rectified and then subtracted from one another. Whenever the active current exceeds the patient or return current by an amount corresponding to a dynamically variable threshold, an appropriate measure is taken such as the sounding of an alarm and/or the de-energization of the electrosurgical generator. The dynamic threshold varies in accordance with the level of the signal applied to the patient and compensates for leakage current through stray capacitance from the active lead to ground.

The patient lead is substantially grounded at radio frequencies through a frequency sensitive network. The frequency sensitive network may include a capacitor, the value of which is such as to provide the foregoing frequency response. Since as small a capacitor as possible must be used to provide a high impedance at low frequencies, and since the radio frequency voltage across the capacitor must be kept low to thereby keep the voltage patient low at radio frequencies, a further network is employed to enable the use of a small capacitor while at the same time decreasing the effective voltage thereacross whereby protection of the patient is enhanced.

Claims

1. An electrosurgical generator comprising

a radio frequency generator;

an electrosurgical instrument having an active electrode suitable for application to a patient;

an active lead connected between said generator and said active electrode for conducting current from said generator to said active electrode;

a patient electrode adapted for connection to said patient to provide a low impedance path for current from said active electrode;

a patient lead connected between said generator and said patient electrode for conducting current from said patient electrode back to said generator; and

a safety circuit means for detecting only an excess of active lead current with respect to patient lead current to thereby indicate a discontinuity in a patient circuit including said patient electrode and said patient lead;

the level of the output signal from said radio frequency generator being adjustable and said safety circuit means detecting an excess of current in the active lead with respect to current in the return lead and including threshold means for indicating an alarm condition when the active lead current exceeds the patient lead current by a threshold level established by said threshold means, said threshold means including compensating means for dynamically varying said threshold level, said compensating means being responsive to adjustments in the output signal level of said generator to make said safety circuit means responsive to expected differences of said active and patient lead currents under normal conditions to thereby both provide a sensitive threshold in a variety of conditions and to offset the tendency of said signal adjustments to prematurely generate said alarm condition when there is no danger to said patient.

2. An electrosurgical generator as in claim 1 where said safety circuit means detects the difference between the active lead current and the patient lead current and where said compensating means generates an offset current which is a function of leakage current which flows through stray capacitance from the active lead to ground, said compensating means including means for subtracting said offset current from the said difference between the active lead current and the patient lead current detected by said safety circuit means.

3. An electrosurgical generator as in claim 2 where said safety circuit means includes

active lead monitoring means for sensing the current in said active lead;

patient lead monitoring means for sensing the current in the patient lead;

active current rectifying means for rectifying the current sensed in the active lead by the active lead monitoring means;

patient current rectifying means for rectifying the current sensed by said patient lead monitoring means;

means for substracting from one another the rectified currents produced by said active and patient current rectifying means; and

detecting means for indicating only when the rectified active lead current exceeds the rectified patient lead current.

4. An electrosurgical generator as in claim 3 where said compensating means includes compensating rectifying means and coupling means for coupling a portion of the output current from said radio frequency generator to said compensating rectifying means which is responsive thereto to generate said offset current, said offset current being subtracted from the difference between the rectified active lead current and the rectified patient lead current to thereby offset said tendency of said signal adjustments to prematurely generate said alarm condition.

5. An electrosurgical generator as in claim 4 where said coupling means includes a variable capacitor, the value of which may be set to a value corresponding to the value of said stray capacitance from the active lead to ground.

6. An electrosurgical generator as in claim 1 including a frequency sensitive alternate current return path connected between said patient lead and ground, the impedance of said path being high at low frequencies and low at the output frequencies of the radio frequency generator, the current through said last mentioned path being a function of the difference between the active lead current and the patient lead current where said safety circuit means indicates the level of the radio frequency current flowing through said alternate current return path.

7. An electrosurgical generator as in claim 6 where said frequency sensitive alternate current return path has a capacitor disposed therein and where said electrosurgical generator includes voltage decreasing means for decreasing the voltage across said capacitor so that said capacitor may have a small value of capacitance to thereby establish a higher, low frequency impedance to ground while at the same time maintaining the voltage on said patient lead at a level which is not hazardous to the patient.

8. An electrosurgical generator as in claim 7 where said voltage decreasing means includes means for coupling a portion of the output current from said radio frequency generator to said capacitor, said last mentioned current being out of phase with the current flowing through said capacitor due to the active lead current whereby the voltage across said capacitor is decreased.

9. An electrosurgical generator comprising

a radio frequency generator, the level of the output signal of which is adjustable;

an electrosurgical instrument having an active electrode suitable for application to a patient;

an active lead connected between said generator and said active electrode for conducting current from said generator to said active electrode;

a patient electrode adapted for connection to said patient to provide a low impedance path for current from said active electrode;

a patient lead connected between said generator and said patient electrode for conducting current from said patient electrode back to said generator;

a safety circuit means for detecting an excess of current in the active lead with respect to current in the return lead including threshold means for indicating an alarm condition when the active lead current exceeds the patient lead current by a threshold level established by said threshold means; and

said threshold means including compensating means for dynamically varying said threshold level, said compensating means being responsive to adjustments in the output signal level of said generator to offset the tendency of said signal adjustments to prematurely generate said alarm condition when there is no danger to said patient.

10. An electrosurgical generator as in claim 9 where said safety circuit means detects the difference between the active lead current and the patient lead current and where said compensating means generates an offset current which is a function of leakage current which flows through stray capacitance from the active lead to ground, said compensating means including means for subtracting said offset current from the difference between the active lead current and the patient lead current detected by said safety circuit means.

11. An electrosurgical generator as in claim 10 where said safety circuit means includes

active lead monitoring means for sensing the current in said active lead;

patient lead monitoring means for sensing the current in the patient lead;

active current rectifying means for rectifying the current sensed in the active lead by the active lead monitoring means;

patient current rectifying means for rectifying the current sensed by said patient lead monitoring means;

means for substracting from one another the rectified currents produced by said active and patient current rectifying means; and

detecting means for indicating only when the rectified active lead current exceeds the rectified patient lead current.

12. An electrosurgical generator as in claim 11 where said compensating means includes compensating rectifying means and coupling means for coupling a portion of the output current from said radio frequency generator to said compensating rectifying means which is responsive thereto to generate said offset current, said offset current being subtracted from the difference between the rectified active lead current and the rectified patient lead current to thereby offset said tendency of said signal adjustments to prematurely generate said alarm condition.

13. An electrosurgical generator as in claim 12 where said coupling means includes a variable capacitor, the value of which may be set to a value corresponding to the value of said stray capacitance from the active lead to ground.

14. An electrosurgical method comprising the steps of

generating a radio frequency signal from a radio frequency generator;

applying an electrosurgical instrument having an active electrode to a patient;

conducting current from said generator to said active electrode through an active lead;

connecting a patient electrode to said patient to provide a low impedance path for current from said active electrode;

conducting current from said patient electrode back to said generator through a patient lead;

detecting an excess of active lead current with respect to patient lead current to thereby indicate a discontinuity in a patient circuit including said patient electrode and said patient lead;

the level of the signal from said radio frequency generator being adjustable and where detecting step detects an excess of current in the active lead with respect to current in the return lead and indicates an alarm condition when the active lead current exceeds the patient lead current by a threshold level, said method including the step of dynamically varying said threshold level to offset the tendency of adjustments in the level of the generated radio frequency signal to cause unwanted alarm conditions or increases in said threshold level.

15. An electrosurgical method as in claim 14 including

providing a frequency sensitive alternate current return path connected between said patient lead and ground having a capacitor disposed therein, the impedance of said path being high at low frequencies and low at the output frequencies of the radio frequency generator, the current through said last mentioned path being a function of the difference between the active lead current and the patient lead current where said detecting indicates the level of the radio frequency current flowing through said alternate current return path;

and

decreasing the voltage across said capacitor by applying current thereto out of phase with the current flowing therethrough due to the current in the active lead so that said capacitor may have a small value of capacitance to thereby establish a higher, low frequency impedance to ground while at the same time maintaining the voltage on said patient lead at a level which is not hazardous to the patient.