Method of forming a retroreflective material via light interference fringe patterns

• US 4,095,875 A
• Filed: 04/28/1977
• Issued: 06/20/1978
• Est. Priority Date: 02/10/1975
• Status: Expired due to Term

• Current Assignee: 3M Company
• Original Assignee: 3M Company
• Inventors: Strehlow, Wolfgang H., Lee, Pui Kum
• Primary Examiner(s): Sacher, Paul A.
• Application Number:
  US05/791,958
• Time in Patent Office: 418 Days
• Field of Search: 350/320, 350/97, 350/162 ZP
• US Class Current: 359/515
• CPC Class Codes: G02B 27/4205 having a diffractive optical element [DOE] contributing to image formation, e.g. whereby modulation transfer function MTF or optical aberrations are relevant
• CPC Class Codes: G02B 5/12 Reflex reflectors
• CPC Class Codes: Y10S 359/90 Methods

Abstract

Retroreflective material including a medium containing a plurality of diffraction elements comprising light interference fringe patterns is formed by pressing a first medium having on a surface thereof a plurality of light interference fringe patterns defining an array of phase modulated fresnel zone plates onto a surface of a copy medium having a thickness equal to a given focal length associated with the fresnel zone plates and a reflective material is coated on the opposite surface of the copy medium. In making other embodiments a plurality of fringe patterns is recorded throughout the volume of a photosensitive medium.

Claims

1. A method of making a retroreflective material comprising the steps of

a. providing a sheet-like photosensitive medium which after selective exposure to light may be developed to provide on one surface thereof a surface relief pattern corresponding to the light source areas,

b. recording in said medium by directing thereat two interfering light beams an optical element consisting of a light interference fringe pattern having associated therewith a given focal length,

c. changing the position of the photosensitive medium with respect to the two light beams and repeating the recording step to record a plurality of said optical elements in the medium,

d. developing the medium to provide on a surface thereof a relief pattern corresponding to the plurality of optical elements,

e. providing a transparent medium having a thickness equal to the focal length of the interference pattern,

f. pressing the surface relief pattern of the developed photosensitive medium onto the transparent medium to provide an array of corresponding interference fringe patterns therein, and

g. providing a reflective surface on the opposite side of the transparent medium corresponding to the back focal plane defined by said focal length,

whereby light directed from a source onto the pressed surface of the transparent medium is transmitted through the medium, reflected from the opposite side and retroreflected back towards the source.

2. A method according to claim 1, where the recording step comprises

interfering a collimated first light beam with a converging second light beam in the photosensitive medium, said light beams being derived from a common coherent light source.

3. A method according to claim 2, wherein the recording step comprises

focusing the second light beam through a lens to record an image of a diffraction element defining a fresnel zone plate image in the photosensitive medium;

and

wherein the changing position step comprises

repositioning the photosensitive medium to record an array of said fresnel zone plate images; and

wherein the method further comprises the steps of

developing said photosensitive medium to provide an array of fresnel zone plates and

using said developed photosensitive medium to make a stamper for embossing diffraction elements defining an array of phase modulated fresnel zone plates corresponding to the array of fresnel zone plates in the developed photosensitive medium.

4. A method according to claim 3, further comprising the step of

using said stamper to emboss a said transparent copy medium to provide an array of said phase modulated fresnel zone plates at one surface of the copy medium, the phase modulated fresnel zone plates having a given focal length associated therewith.

5. A method according to claim 1, wherein the recording step comprises

interfering first and second converging light beams derived from a common coherent light source wherein the apexes of the converging beams meet at a common point in the photosensitive medium;

and wherein the changing position step comprises

repositioning the photosensitive medium to record an array of said fresnel zone plates.

6. A method according to claim 5, wherein the recording step further comprises

adjusting the ratio of the intensities of the first and second beams for providing a fringe contrast that provides a maximum retroreflective effect.

7. A method according to claim 5 wherein the recording step comprises

focusing the first converging beam with a lens positioned on one side of the photosensitive medium, and

providing the second converging beam by reflecting with a spherical reflector positioned on the opposite side of the photosensitive medium, a portion of the first light beam that is transmitted through the photosensitive medium.

8. A method according to claim 1, wherein the recording step comprises

interfering antiparallel first and second collimated light beams derived from a common coherent light source;

and

wherein the changing position step comprises

repositioning the photosensitive medium at a plurality of uniformly spaced elevations with respect to the recording means and at a plurality of uniformly spaced azimuth angles throughout 360°

with respect to the recording means for each said elevation to provide a plurality of interference fringe patterns throughout the volume of the photosensitive medium.

9. A retroreflective material, produced according to the method of claim 5.

10. A retroreflective material, produced according to the method of claim 8.

11. A method of making a retroreflective material comprising the steps of

a. providing a sheet-like photosensitive medium which after selective exposure to light may be developed to provide on one surface thereof a surface relief pattern corresponding to the light source areas,

b. recording in said medium by directing thereat two interfering light beams an optical element consisting of a light interference fringe pattern having associated therewith a given focal length,

c. changing the position of the photosensitive medium with respect to the two light beams and repeating the recording step to record a plurality of said optical elements in the medium,

d. developing the medium to provide on a surface thereof a relief pattern corresponding to the plurality of optical elements, and

e. providing a reflective surface on the opposite side of the medium corresponding to the back focal plane defined by said focal length,

whereby light directed from a source onto the developed surface of the medium is transmitted through the medium, reflected from the opposite side and retroreflected back towards the source.