Waste gas incineration control

• US 4,101,632 A
• Filed: 10/28/1976
• Issued: 07/18/1978
• Est. Priority Date: 10/28/1976
• Status: Expired due to Term

• Current Assignee: Aluminum Company of Egypt
• Original Assignee: Aluminum Company of Egypt
• Inventors: Lamberti, Thomas G., Rowe, Harry B.
• Primary Examiner(s): Thomas, Earl C.
• Application Number:
  US05/736,480
• Time in Patent Office: 628 Days
• Field of Search: 423/210, 423/246, 423/247, 423/415 A, 110/8 A, 23/232 R, 23/277 C, 23/255 R, 235/151.12, 60/276, 60/289, 431/5, 431/12, 431/10
• US Class Current: 423/246
• CPC Class Codes: B01D 53/62 Carbon oxides
• CPC Class Codes: F23G 2207/101 for temperature
• CPC Class Codes: F23G 2207/103 for oxygen
• CPC Class Codes: F23G 2207/104 for CO or CO2
• CPC Class Codes: F23G 2207/30 Oxidant supply
• CPC Class Codes: F23G 2207/40 Supplementary heat supply
• CPC Class Codes: F23G 7/065 using gaseous or liquid fuel
• CPC Class Codes: Y02A 50/20 Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
• CPC Class Codes: Y02C 20/40 of CO2

Abstract

A process is provided for substantially completely converting carbon monoxide in waste gas into carbon dioxide in a combustion chamber. This process comprises the steps of supplying fuel to the combustion chamber in an amount sufficient to maintain a temperature greater than the combustion temperture of carbon monoxide therein, feeding waste gas containing carbon monoxide to the combustion chamber, measuring the percentage of carbon monoxide in the waste gas, feeding free oxygen to the combustion chamber, exhausting the gas from the chamber, measuring the actual percentage of free oxygen in the exhaust gas, calculating an optimum percentage of free oxygen in the exhaust gas, and adjusting the volume of free oxygen being fed to the combustion chamber in an amount sufficient to produce the optimum percentage of free oxygen in the exhaust gas.

Claims

1. A process for controlling the amount of air to be mixed with waste gas containing combustibles being fed into a combustion chamber comprising:

maintaining a chamber temperature greater than the combustion temperature of the combustible in the waste gas;

introducing a continuously fluctuating volume of waste gas containing a continuously fluctuating percentage concentration of combustibles into the combustion chamber;

measuring the percentage of combustibles in the waste gas;

computing the optimum percentage of free oxygen in the gas exhausting the chamber based on the percentage of combustibles in the waste gas;

measuring the actual percentage of free oxygen in the exhaust gas directly exhausted from the combustion chamber; and

adjusting the volume of air flow into the chamber so as to produce the optimum percentage of free oxygen in the exhaust gas.

2. A process as set forth in claim 1 in which the combustible in the waste gas is carbon monoxide.

3. A process as set forth in claim 2 in which the optimum percentage of free oxygen in the exhaust gas is computed by the formula:

%O₂ in exhaust gas = 0.5 + (0.14 ×

%CO in waste gas).

4. A process for substantially completely converting a fluctuating concentration of carbon monoxide in a fluctuating volume of waste gas into carbon dioxide in a combustion chamber, comprising:

supplying fuel to the combustion chamber in an amount sufficient to maintain a relatively constant temperature greater than approximately 1157°

F therein;

feeding waste gas containing carbon monoxide to said combustion chamber;

measuring the percentage of carbon monoxie in said waste gas;

feeding free oxygen to the combustion chamber;

exhausting the gas directly from said combustion chamber;

measuring the actual percentage of free oxygen in said exhaust gas directly exhausted from the combustion chamber;

calculating an optimum percentage of free oxygen in said exhaust gas based on the formula;

optimum percentage of free oxygen in exhaust gas = 0.5 + (0.14 ×

the percentage of carbon monoxide in the waste gas); and

adjusting the volume of free oxygen being fed to said combustion chamber in an amount sufficient for the actual percentage of free oxygen in said exhaust gas to approximate the optimum percentage of free oxygen in said exhaust gas.

5. A process for converting a fluctuating concentration of carbon monoxide in a fluctuating volume of waste gas into carbon dioxide in a combustion chamber, comprising:

supplying fuel selected from the group consisting of natural gas, mixed gas, blast furnace gas, fuel oil and coal to the combustion chamber in an amount sufficient to maintain a temperature of approximately 1550°

F to 1650°

F therein;

feeding waste gas containing carbon monoxide to said combustion chamber;

substantially continuously measuring the percentage of carbon monoxide in said waste gas;

feeding free oxygen to the combustion chamber;

exhausting the gas directly from said combustion chamber;

substantially continuously measuring the actual percentage of free oxygen in said exhaust gas directly exhausted from the combustion chamber;

substantially continuously calculating an optimum percentage of free oxygen in said exhaust gas based on the formula;

optimum percentage of free oxygen in exhaust gas = 0.5 + (0.14 ×

the percentage of carbon monoxide in the waste gas); and

adjusting the volume of free oxygen being fed to said combustion chamber in an amount sufficient for the actual percentage of free oxygen in said exhaust gas to approximate the optimum percentage of free oxygen in said exhaust gas.