Switch control system

• US 4,101,816 A
• Filed: 11/03/1976
• Issued: 07/18/1978
• Est. Priority Date: 11/03/1976
• Status: Expired due to Term

• Current Assignee: Vibra-Metrics, Inc. (Mistras Group Incorporated)
• Original Assignee: Vibra-Metrics, Inc. (Mistras Group Incorporated)
• Inventors: Shepter, Joseph J.
• Primary Examiner(s): Duggan, Donovan F.
• Application Number:
  US05/738,344
• Time in Patent Office: 622 Days
• Field of Search: 318/114-134, 363/28
• US Class Current: 318/130
• CPC Class Codes: G05D 19/02 characterised by the use of electric means
• CPC Class Codes: H02K 33/00 Motors with reciprocating, oscillating or vibrating magnet, armature or coil system arrangements for handling mechanical energy structurally associated with motors H02K7/00, e.g. H02K7/06

Abstract

A switch control system particularly well suited for use in a electromechanical vibrator drive. Solid-state switches and diodes are used in combination with a DC power supply to alternately switch energy between the electric field of the power supply filter capacitor and the magnetic field of the actuator coil of a vibrator in a power resonant mode. The control system includes a variable frequency oscillator and a controllable pulse generator which respectively provide signals for controlling the closing and opening of the switches whereby the frequency and amplitude of movement of a vibratory feeder may be adjusted.

Claims

1. Apparatus for periodically connecting a source of direct current to an inductive load,

said direct current source including a capacitance connected between the opposite polarity output terminals thereof,

said apparatus comprising:

first solid-state switch means, said first switch means comprising a first silicon controlled rectifier connected between a first polarity terminal of the current source and a first side of the load;

second solid-state switch means, said second switch means comprising a second silicon controlled rectifier connected between the second polarity terminal of the current source and the second side of the load, said first and second silicon controlled rectifiers and the load defining a series circuit through which current can flow in a first direction when said rectifiers are in the conductive state;

a first diode connected between the first polarity terminal of the current source and the second side of the load; and

a second diode connected between the second polarity terminal of the current source and the first side of the load, said first and second diodes and the load defining a series circuit through which current may flow in a second direction when said silicon controlled rectifiers are in the non-conductive state, said diodes, rectifier, load and power supply capacitance forming a resonant circuit whereby energy may be delivered to the load when the silicon controlled rectifiers are in the conductive state and returned from the load when the silicon controlled rectifiers are in the non-conductive state.

oscillator means, said oscillator means generating timing control signals;

drive control means, said drive control means being responsive to the timing control signals generated by said oscillator means for producing gating signals;

means for coupling said drive control means produced gating signals to said first and second solid-state switch means to periodically render said first and second silicon controlled rectifiers conductive;

commutation control means, said commutation control means being responsive to the timing control signals generated by said oscillator means for periodically producing turn-off signals, said turn-off signals alternating with said gating signals;

means connected to said first and second solid-state switch means for interrupting current flow through said first and second silicon controlled rectifiers to thereby return said rectifiers to the non-conductive condition; and

means for coupling said turn-off signals from said commutation control means to said current flow interrupting means.

2. The apparatus of claim 1 wherein said oscillator means comprises:

a variable frequency square wave generator.

3. The apparatus of claim 1 wherein said means for interrupting current flow through said switch means solid-state switch devices each comprises:

a commutating capacitor;

third solid-state switch means, said commutating capacitor and said third solid-state switch means being connected in series, said series connection of commutating capacitor and third solid-state switch means being connected in parallel with the solid-state switch device which is in series with the load with the first plate of said commutating capacitor being connected to the anode of the silicon controlled rectifier of the load connected switch device;

fourth solid-state switch means;

a charging resistance for said commutating capacitor, said charging resistance and fourth solid-state switch means being connected in series with the free terminal of the charging resistance being connected to the series circuit of said commutating capacitor and third switch means at a point intermediate said capacitor and third switch means, the free terminal of said fourth switch means being connected to a first polarity terminal of the direct current source.

4. The apparatus of claim 3 wherein said means for coupling gating signals is connected to said first, second and fourth switch means to simultaneously place said first, second and fourth switch means in the conductive condition whereby current will flow from the direct current source through the load and the commutating capacitors will be charged.

5. The apparatus of claim 4 wherein said fourth solid-state switch means each include a switch device which is rendered conductive by said gating signals and which is returned to the non-conductive state in response to the charging of said commutating capacitor and wherein said charging resistance and commutating capacitors are selected such that said fourth solid-state switch means will be returned to the non-conductive state prior to the generation of said turn-off signals by said commutation control means.

6. The apparatus of claim 5 wherein said means for coupling turn-off signals to said current flow interrupting means comprises:

means for delivering signals produced by said commutation control means to said third solid-state switch means to render said third solid-state switch means conductive, conduction of said third solid-state switch means placing the charge stored in said commutating capacitors across said first and second silicon controlled rectifiers.

7. The apparatus of claim 6 wherein each of said third and fourth solid-state switch means includes a silicon controlled rectifier.

8. The apparatus of claim 2 wherein said commutation control means comprises:

means responsive to the signal produced by said square wave generator for producing a turn-off pulse at a predetermined interval subsequent to the beginning of each cycle of the square wave generator output signal.

9. The apparatus of claim 8 wherein said means for producing a turn-off pulse comprises:

variable pulse generator means, said pulse generator means producing an output pulse having an adjustable width;

means coupling the output of said square wave generator to said pulse generator means whereby said pulse generator means will generate an output pulse upon the receipt of a signal commensurate with the beginning of each cycle of the square wave generator output signal; and

means for generating a turn-off signal in response to the trailing edge of each pulse provided by said pulse generator means.

10. The apparatus of claim 1 further comprising:

means for disabling said oscillator means;

means for sensing the magnitude of the output voltage of the direct current source and for generating a logic control signal when said voltage is below a preselected minimum level; and

means for delivering said logic control signal to said oscillator disabling means to cause disabling of said oscillator whereby said gating signals will not be generated.

11. Apparatus for periodically connecting a source of direct current to a load comprising:

switch means, said switch means including at least a first solid-state switch device connected in series with the load and current source;

oscillator means, said oscillator means generating timing control signals;

drive control means, said drive control means being responsive to the timing control signals generated by said oscillator means for producing gating signals;

means for coupling said drive control means produced gating signals to said switch means switch device to periodically render said device conductive;

commutation control means, said commutation control means being responsive to the timing control signals generated by said oscillator means for periodically producing turn-off signals, said turn-off signals alternating with said gating signals;

means connected to said switch means for interrupting current flow through said switch means solid-state switch device to thereby return said switch device to the non-conductive condition;

means for coupling said turn-off signals from said commutation control means to said current flow interrupting means whereby said interrupting means is responsive to said turn-off signals to disconnect the source from the load;

means for disabling said oscillator means;

means for sensing the magnitude of the output voltage of the direct current source and for generating a logic control signal when said voltage is below a preselected minimum level; and

means for delivering said logic control signal to said oscillator disabling means to cause disabling of said oscillator whereby said gating signals will not be generated.

12. The apparatus of claim 11 wherein said means generating a signal when the direct current supply output voltage is below a preselected minimum comprises:

first logic circuit means, said first logic circuit means including at least a first gate circuit having an output state indicative of whether the current supply output voltage is above or below the preselected minimum.

13. The apparatus of claim 12 wherein said direct current source provides at least a pair of output voltages, a first of said output voltages being connected to the load via said switch means and the second of said output voltages providing operating potential for the means which control the rendering of said switch means conductive and non-conductive, said apparatus further comprising:

circuit breaker means said circuit breaker means interrupting the output of the current source;

second logic circuit means, said second logic circuit means being connected to receive said second current source output voltage and assuming an output state indicative of whether said second voltage is above or below a preselected level;

means responsive to the output state of said first and second logic circuit means for generating a disabling signal; and

means for delivering said disabling signal to said circuit breaker means to cause disabling of said apparatus.

14. The apparatus of claim 11 wherein said oscillator means comprises:

a variable frequency square wave generator.

15. Apparatus for periodically connecting a source of direct current to the coil of an electromagnetic vibrator comprising:

a first silicon controlled rectifier connected between a first polarity terminal of the current source and the coil whereby current may be passed through the coil in a first direction when said first rectifier is in the conductive state;

a diode connected between the first polarity source terminal and the coil whereby current may flow through the coil in a second direction upon switching of said first rectifier to the non-conductive state.

oscillator means, said oscillator means generating timing control signals;

drive control means, said drive control means being responsive to the timing control signals generated by said oscillator means for producing gating signals;

means for coupling said drive control means produced gating signals to said first rectifier to periodically render said first rectifier conductive;

commutation control means, said commutation control means being responsive to the timing control signals generated by said oscillator means for periodically producing turn-off signals, said turn-off signals alternating with said gating signals;

means connected to said first rectifier means for interrupting current flow therethrough to thereby return said first rectifier to the non-conductive condition; and

means for coupling said turn-off signals from said commutation control means to said current flow interrupting means.

16. The apparatus of claim 15 wherein said means for interrupting current flow through said first rectifier comprises:

a commutating capacitor, a first plate of said commutating capacitor being connected to the anode of said first silicon controlled rectifier;

a second silicon controlled rectifier, said second silicon controlled rectifier being connected in series with said commutating capacitor, said series connection being connected in parallel with said first silicon controlled rectifier;

a charging resistance for said commutating capacitor; and

a third silicon controlled rectifier, said third rectifier being connected in series with said resistance, said series connection including said third rectifier having said resistance connected to the second plate of said commutating capacitor and a first terminal of said third rectifier connected to the second polarity terminal of the source.

17. The apparatus of claim 16 wherein said means for coupling gating signals is connected to said first, and third rectifiers to simultaneously place said first and third rectifiers in the conductive condition whereby current will flow from the direct current source through the load and said commutating capacitor will be charged.

18. The apparatus of claim 17 wherein said means for coupling turn-off signals to said current flow interrupting means comprises:

means for delivering signals produced by said commutation control means to said second rectifier to render said second rectifier conductive, conduction of said second rectifier placing the charge stored in said commutating capacitors across said first rectifier.

19. The apparatus of claim 18 wherein said commutation control means comprises:

means responsive to the signal produced by said oscillator for producing a turn-off pulse at a predetermined interval subsequent to the beginning of each cycle of the oscillator output signal.

20. The apparatus of claim 19 further comprising:

means for disabling said oscillator means;

means for sensing the magnitude of the output voltage of the direct current source and for generating a logic control signal when said voltage is below a preselected minimum level; and

means for delivering said logic control signal to said oscillator disabling means to cause disabling of said oscillator whereby said gating signals will not be generated.

21. The apparatus of claim 20 wherein said means for producing a turn-off pulse comprises:

variable pulse generator means, said pulse generator means producing an output pulse having an adjustable width;

means coupling the output of said oscillator to said pulse generator means whereby said pulse generator means will generate an output pulse upon the receipt of a signal commensurate with the beginning of each cycle of the oscillator output signal; and

means for generating a turn-off signal in response to the trailing edge of each pulse provided by said pulse generator means.

22. The apparatus of claim 15 wherein said oscillator means comprises:

a variable frequency sqaure wave generator.

23. The apparatus of claim 22 further comprising:

means for disabling said oscillator means;

means for sensing the magnitude of the output voltage of the direct current source and for generating a logic control signal when said voltage is below a preselected minimum level; and

means for delivering said logic control signal to said oscillator disabling means to cause disabling of said oscillator whereby said gating signals will not be generated.

24. The apparatus of claim 15 further comprising:

means for disabling said oscillator means;

means for sensing the magnitude of the output voltage of the direct current source and for generating a logic control signal when said voltage is below a preselected minimum level; and

means for delivering said logic control signal to said oscillator disabling means to cause disabling of said oscillator whereby said gating signals will not be generated.