Recording monitor for structure faults

• US 4,106,332 A
• Filed: 04/04/1977
• Issued: 08/15/1978
• Est. Priority Date: 04/04/1977
• Status: Expired due to Term

• Current Assignee: Bell Helicopter Textron Incorporated (Textron Inc)
• Original Assignee: Textron Inc
• Inventors: McKeown, William L.
• Primary Examiner(s): Ruehl, Charles A.
• Application Number:
  US05/784,146
• Time in Patent Office: 498 Days
• Field of Search: 73/88.5 R, 73/91, 73/104, 340/256, 416/61
• US Class Current: 73/104
• CPC Class Codes: B64C 27/007 adapted for detection of blade cracks
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults
• CPC Class Codes: G01R 31/54 Testing for continuity

Abstract

A finger tip actuated structural crack monitor operation wherein a conductive array is adhered to a structure which is susceptible to development of cracks upon fatigue. An interrogation module is mounted on the structure and is connected to the array with circuit means in the module to sense any momentary discontinuity in the array and to store a failure condition therein upon detection of such discontinuity. A readout means is manually operated to provide a human sensible indication of the existence of the failure condition.

Claims

1. A crack detection system for aircraft structure having a normally conductive test circuit affixed to said structure and subject to being temporarily rendered noncontinuous under stress and to regaining continuity when stresses are removed which comprises:

(a) an oscillator for periodically applying a search pulses to said test circuit and including a visual indicator energized by current flow due to each pulse,

(b) latch means connected to said test circuit and responsive to high voltage levels for setting a circuit condition therein, and

(c) test means for utilizing said condition for actuating said oscillator to energize said indicator in a first sense responsive to said condition and in a second sense when said condition is nonexistent.

2. The method of monitoring fatigue in helicopter rotor blades provided with normally continuous conductive test circuit means adhered to the blade surface which is subject to becoming at least momentarily noncontinuous during operation of said blade which comprises:

(a) periodically applying a search pulse to said circuit at all times and blade is rotating above a threshold r.p.m., and

(b) in response to sensing any noncontinuous condition in said circuit, storing a static signal in form retrievable when said blade comes to rest.

3. A battery powered low drain aircraft crack detection system which comprises:

(a) an oscillator powered by said battery for generating long interval periodic low power search pulses,

(b) a normally conductive low impedance series circuit connected at input terminals thereof to the output of said oscillator and comprising an elongated conductor means secured to a surface on said aircraft which is subject to transient openings of cracks therein during use thereof,

(c) a latch connected to said circuit and responsive to any high impedance level at said input terminals during any said search pulse for setting a fault condition therein, and

(d) means for selectively actuating said oscillator at a high rate high power mode to sense the existence of any such condition.

4. The combination set forth in claim 3 in which said surface is a helicopter blade with said elongated conductive means extending outboard from the inboard end of said blade with said battery, oscillator, and latch mounted at the inboard end of said blade for storing a condition indicative of momentary opening of said series circuit.

5. The combination set forth in claim 4 in which all of said system is mounted on the inboard end of said blade except said conductor means.

6. The combination set forth in claim 5 in which said high rate high power mode is initiated by a manually actuated push button switch at said inboard end.

7. The combination set forth in claim 3 in which a normally dormant optically sensed element is connected is series with the output of said oscillator and means are provided to render said element visible only in said high rate high power mode and when said condition is present.