Dialysate preparation system

• US 4,107,039 A
• Filed: 04/07/1976
• Issued: 08/15/1978
• Est. Priority Date: 04/07/1976
• Status: Expired due to Term

• Current Assignee: Baxter Travenol Laboratories Incorporated (Baxter International Inc.)
• Original Assignee: Extracorporeal Medical Systems Incorporated
• Inventors: Lindsay, Edward R. Jr., Meginniss, Stephen Mason III
• Primary Examiner(s): Spear, Jr., Frank A.
• Application Number:
  US05/674,621
• Time in Patent Office: 860 Days
• Field of Search: 137/93, 137/99, 137/505.47, 210/137.22, 210/321 B, 210/90, 210/136
• US Class Current: 210/90
• CPC Class Codes: A61M 1/1656 Apparatus for preparing dialysates
• CPC Class Codes: A61M 1/1657 with centralised supply of dialysate or constituent thereof for more than one dialysis unit
• CPC Class Codes: A61M 1/166 Heating for sterilisation A61M1/1686
• CPC Class Codes: G05D 16/024 Controlling the inlet pressure, e.g. back-pressure regulator
• CPC Class Codes: G05D 16/10 the sensing element being a piston or plunger
• CPC Class Codes: Y10T 137/2516 Interconnected flow displacement elements
• CPC Class Codes: Y10T 137/7831 With mechanical movement between actuator and valve

Abstract

A system continuously prepares dialysate by mixing water under pressure with concentrate to form dialysate under pressure. This dialysate is supplied on demand to a single patient station or to a plurality of patient stations. The pressure at which this dialysate is supplied to multiple patient stations is controlled so changes in the flow to one station will not change the pressure at which dialysate is supplied to other stations. A pressure regulator senses the pressure of the dialysate supplied to the patient stations and controls a regulator valve connected between the source of water under pressure and a proportioning pump which mixes this water with concentrate. The regulator includes a constant force spring assembly which provides a constant bias against the pressure in a sensing chamber over a range of linear movement of the pressure sensing element.

Claims

1. A central system for continuously preparing dialysate for a plurality of dialysis patient stations comprising:

a source of water under pressure,

a proportioning pump for mixing said water under pressure with concentrate to form dialysate under pressure,

a regulator valve connected between said source of water and said proportioning pump, and

volume sensing means connected between said proportioning pump and said patient station, said volume sensing means being connected to said regulator valve to control the pressure of the dialysate supplied to said patient station at a constant pressure for different flow rates of dialysate to said patient station.

2. The system recited in claim 1 wherein said proportioning pump comprises:

a double acting piston enclosed in a center cylinder,

a pair of end cylinders with pistons therein disposed on either side of said cylinder, said water under pressure being alternately supplied to and discharged from said center cylinder as said piston reciprocates, said concentrate being alternately supplied to and discharged from said end cylinders as said piston reciprocates.

3. The system recited in claim 1 wherein said volume sensing means comprises:

a volume sensing chamber,

a piston exposed to the pressure in said chamber and movable linearly in response to volume changes, said piston being connected to said regulator valve to regulate the water under pressure passing therethrough as said piston moves linearly.

4. The system recited in claim 3 further comprising:

a constant force spring assembly connected to said piston to provide a constant bias against the pressure in said sensing chamber over the entire range of linear movement of said piston.

5. The system recited in claim 4 further comprising:

a valve linkage connecting the regulator element of said valve with said constant force spring, said piston being connected to move said linkage, said linkage applying force to said piston in a constant multiple of spring force, and

a shut-off switch positioned to be actuaged when said piston is fully extended, said shut-off switch being connected to shut off electrical power to said system only after said regulator valve has been closed to cut off water supply to said system.

6. The system recited in claim 5 further comprising:

switch means positioned to be actuated when said piston is fully retracted, said switch means being connected to indicate insufficient water pressure or overload flow condition.

7. The system recited in claim 6 wherein said switch means comprises:

first and second switch contacts,

a back pressure valve connected between said regulator valve and said proportioning pump, said valve diverting water to drain when the pressure exceeds a predetermined level,

a flow sensing switch which is actuated when water flows through said back pressure valve, said flow sensing switch being connected with one of the contact of said switch means to indicate a failing low water pressure of said source of water, said flow sensing switch being connected with the other contacts of said switch means to indicate that the flow of dialysate to said patient stations is greater than the amount which can be supplied by the system at the predetermined pressure.

8. The system recited in claim 1 further comprising:

a closed mixing vessel connected between said proportioning pump and said patient station, concentrate and water from said proportioning pump being supplied to said mixing vessel, and

an outlet to said patient stations positioned in approximately the vertical center of said mixing vessel so that resumed flow of dialysate to said patient stations has correct concentration.

9. The system recited in claim 8 further comprising:

an air bleed line connected from the top of said mixing vessel to said outlet.

10. The system recited in claim 1 wherein said central system mixes dialysate at ambient temperature and wherein each patient station includes a heater for heating the dialysate to the temperature desired by the individual patient.

11. A system for continuously preparing dialysate for a dialysis patient station comprising:

a source of water under pressure,

a proportioning pump for mixing said water under pressure with concentrate to form dialysate under pressure including a double acting piston enclosed in a center cylinder, and a pair of end cylinders with pistons therein disposed on either side of said cylinder, said water under pressure being alternately supplied to and discharged from said center cylinder as said piston reciprocates, said concentrate being alternately supplied to and discharged from said end cylinders as said piston reciprocates,

means for controlling the pressure at which said water is supplied to said center cylinder,

a closed mixing vessel connected between said proportioning pump and said patient station, concentrate and water from said proportioning pump being supplied to said mixing vessel,

an outlet to said patient stations positioned in approximately the vertical center of said mixing vessel so that resumed flow of dialysate to said patient stations has correct concentration, and

an air bleed line connected from the top of said mixing vessel to said outlet.

12. The system recited in claim 11 wherein said system mixes dialysate at ambient temperature and wherein each patient station includes a heater for heating the dialysate to the temperature desired by the individual patient.