Self-contained vehicle battery charger

• US 4,109,193 A
• Filed: 01/03/1977
• Issued: 08/22/1978
• Est. Priority Date: 01/03/1977
• Status: Expired due to Term

• Current Assignee: Timco Engineering, Inc.
• Original Assignee: Timco Engineering, Inc.
• Inventors: Schultheis, James R.
• Primary Examiner(s): Hickey, Robert J.
• Application Number:
  US05/756,133
• Time in Patent Office: 596 Days
• Field of Search: 320/2-4, 320/25, 320/48, 320/51, 320/57, 320/23
• US Class Current: 320/109
• CPC Class Codes: H02J 5/00 Circuit arrangements for transfer of electric power between ac networks and dc networks H02J3/36 takes precedence
• CPC Class Codes: H02J 7/0042 characterised by the mechanical construction
• CPC Class Codes: H02J 7/02 for charging batteries from ac mains by converters
• CPC Class Codes: Y10S 320/19 Charger status, e.g. voltmeter

Abstract

The present unit has a dielectric housing with metal prongs or blades for plug-in insertion into a conventional A.C. power socket, a step-down transformer and a rectifier in the housing, a closely coiled power cord extending from the housing, and a plug at the opposite end of the power cord for plug-in insertion into the usual cigarette lighter socket in a car. A selector switch, either in the housing or the plug, selects the charging rate. An LED or a meter is provided in the plug to indicate visually when the car battery is being charged.

Claims

1. Apparatus for charging from an A.C. power socket the battery on an automotive vehicle having a cigarette lighter socket with a pair of electrical terminals connected respectively to the ungrounded and grounded terminals of the vehicle battery, said apparatus comprising:

an electrical plug which is manually insertable and removable into and out of the cigarette lighter socket on the vehicle, said plug being complementary to the lighter socket and having electrical terminals which respectively engage the ungrounded and grounded terminals of the lighter socket when the plug is inserted therein;

an insulated power cord having a pair of electrically conductive wires therein connected at one end to the terminals of said plug;

a housing located at the opposite end of the power cord and having a pair of electrically-conductive prongs projecting therefrom for insertion in the A.C. power socket to physically mount said housing directly on the power socket;

a step-down transformer in said housing having its input connected across said prongs and its output operatively connected to the wires of the power cord;

a rectifier having its input operatively connected across the output of said transformer to rectify the step-down voltage output of the transformer, said rectifier having its output operatively connected to the terminals of said plug for supplying the rectified step-down voltage thereto;

and a manually operable selector switch operatively connected between the output of said rectifier and said plug for selectively determining the charging rate, said selector switch being in said plug and comprising a first fixed contact connected conductively to the output of said rectifier, a second fixed contact, current limiting resistor means connected between said second fixed contact and said conductive connection to the output of said rectifier, and a mobile contact connected to the plug terminal which is engageable with the ungrounded terminal of the lighter socket and selectively engageable either with said first fixed contact to supply full charging current to the plug or with said second fixed contact to supply a trickle charge current to the plug.

2. An apparatus according to claim 1, and further comprising a light emitting semiconductor diode in said plug which means visible at the outside of the plug and is operatively connecting said diode across the plug terminals:

(a) to be illuminated when the car battery is not connected across the plug terminals and said prongs on the housing are inserted into the A.C. power socket;

(b) to go off when the car battery is connected across the plug terminals and said prongs on the housing are inserted into the A.C. power socket.

3. Apparatus for charging from an A.C. power socket the battery on an automotive vehicle having a cigarette lighter socket with a pair of electrical terminals connected respectively to the ungrounded and grounded terminals of the vehicle battery, said apparatus comprising:

an electrical plug which is manually insertable and removable into and out of the cigarette lighter socket on the vehicle, said plug being complementary to the lighter socket and having electrical terminals which respectively engage the ungrounded and grounded terminals of the lighter socket when the plug is inserted therein;

an insulated power cord having a pair of electrically conductive wires therein connected at one end to the terminals of said plug;

a housing located at the opposite end of the power cord and having a pair of electrically-conductive prongs projecting therefrom for insertion in the A.C. power socket to physically mount said housing directly on the power socket;

a step-down transformer in said housing having its input connected across said prongs and its output operatively connected to the wires of the power cord, said transformer having a secondary winding with its midpoint connected directly to the wire of the power cord leading to the plug terminal which engages the grounded terminal of the lighter socket;

a rectifier operatively connected across the output of said transformer to rectify the step-down voltage output of the transformer, said rectifier being operatively connected to the terminals of said plug for supplying the rectified step-down voltage thereto;

a manually operable selector switch in said housing connected electrically between the output of said transformer and said rectifier for selectively determining the charging rate, said selector switch comprising a first fixed contact connected directly to one end of said secondary winding, a second fixed contact connected to said secondary winding between said one end and its midpoint, and a mobile contact connected to said rectifier and selectively engageable either with said first fixed contact to supply full charging current to the plug or with said second fixed contact to supply a reduced trickle charge current to the plug;

and a light emitting semiconductor diode in said plug which is visible at the outside of the plug and means operatively connecting said diode across the plug terminals

(a) to be illuminated when the car battery is not connected across the plug terminals and said prongs on the housing are inserted into the A.C. power socket;

(b) to go off when the car battery is connected across the plug terminals and said prongs on the housing are inserted into the A.C. power socket.

4. Apparatus for charging from an A.C. power socket the battery on an automotive vehicle having a cigarette lighter socket with a pair of electrical terminals connected respectively to the ungrounded and grounded terminals of the vehicle battery, said apparatus comprising:

an electrical plug which is manually insertable and removable into and out of the cigarette lighter socket on the vehicle, said plug being complementary to the lighter socket and having electrical terminals which respectively engage the ungrounded and grounded terminals of the lighter socket when the plug is inserted therein;

an insulated power cord having a pair of electrically conductive wires therein connected at one end to the terminals of said plug;

a housing located at the opposite end of the power cord and having a pair of electrically-conductive prongs projecting therefrom for insertion in the A.C. power socket to physically mount said housing directly on the power socket;

a step-down transformer in said housing having its input connected across said prongs and its output operatively connected to the wires of the power cord;

a rectifier operatively connected across the output of said transformer to rectify the step-down voltage output of the transformer, said rectifier being operatively connected to the terminals of said plug for supplying the rectified step-down voltage thereto;

a manually operable selector switch in said housing connected electrically between the output of said transformer and said rectifier for selectively determining the charging rate, said selector switch comprising a first fixed contact connected directly to one end of said secondary winding, a second fixed contact connected to said secondary winding between said one end and its midpoint, and a mobile contact connected to said rectifier and selectively engageable either with said first fixed contact to supply full charging current to the plug or with said second fixed contact to supply a reduced trickle charge current to the plug;

and a meter in said plug connected to one of said wires of the power cord for indicating the charging rate, said meter being visible from the outside of the plug.

5. Apparatus for charging from an A.C. power socket the battery on an automotive vehicle having a cigarette lighter socket with a pair of electrical terminals connected respectively to the ungrounded and grounded terminals of the vehicle battery, said apparatus comprising:

an electrical plug which is manually insertable and removable into and out of the cigarette lighter socket on the vehicle, said plug being complementary to the lighter socket and having electrical terminals which respectively engage the ungrounded and grounded terminals of the lighter socket when the plug is inserted therein;

an insulated power cord having a pair of electrically conductive wires therein connected at one end to the terminals of said plug;

a housing located at the opposite end of the power cord and having a pair of electrically-conductive prongs projecting therefrom for insertion in the A.C. power socket to physically mount said housing directly on the power socket;

a step-down transformer in said housing having its input connected across said prongs and its output operatively connected to the wires of the power cord;

a rectifier operatively connected across the output of said transformer to rectify the step-down voltage output of the transformer, said rectifier being operatively connected to the terminals of said plug for supplying the rectified step-down voltage thereto;

and a light emitting semiconductor diode in said plug which is visible at the outside of the plug and means operatively connecting said diode across the plug terminals

(a) to be illuminated when the car battery is not connected across the plug terminals and said prongs on housing are inserted into the A.C. power socket;

(b) to go off when the car battery is connected across the plug terminals and said prongs on the housing are inserted into the A.C. power socket.

6. An apparatus according to claim 5, and further comprising:

a manually operable selector switch in said plug connected between one wire of said power cord and the plug terminal which is engageable with the ungrounded terminal of the lighter socket for selecively determining the charging rate;

and wherein said light emitting diode is connected across the wires of the power cord ahead of said selector switch.

7. Apparatus according to claim 6, wherein said selector switch has a first fixed contact connected directly to said one wire of the power cord, a second fixed contact, current limiting resistor means connected between said second fixed contact and said one wire of the power cord, and a mobile contact connected to said last-mentioned plug terminal and selectively engageable either with said first fixed contact to supply full charging current to the plug or with said second fixed contact to supply a reduced trickle charge current to the plug.

8. Apparatus according to claim 5, wherein:

said transformer has a secondary winding with its midpoint connected directly to the wire of the power cord leading to the plug terminal which engages the grounded terminal of the lighter socket;

and said selector switch is in said housing and comprises a first fixed contact connected directly to one end of said secondary winding, a second fixed contact connected to said secondary winding between said one end and its midpoint, and a mobile contact connected to said rectifier and selectively engageable either with said first fixed contact to supply full charging current to the plug or with said second fixed contact to supply a reduced trickle charge current to the plug.

9. Apparatus according to claim 5, and further comprising:

a Zener diode and a resistor connected in series with said light emitting diode across the wires of the power cord;

and a resistor connected in parallel with said light emitting diode.

10. Apparatus according to claim 6, and further comprising:

a Zener diode and a resistor connected in series with said light emitting diode across the wires of the power cord;

and a resistor connected in parallel with said light emitting diode.

11. Apparatus for charging from an A.C. power socket the battery on an automotive vehicle having a cigarette lighter socket with a pair of electrical terminals connected respectively to the ungrounded and grounded terminals of the vehicle battery, said apparatus comprising:

an electrical plug which is manually insertable and removable into and out of the cigarette lighter socket on the vehicle, said plug being complementary to the lighter socket and having electrical terminals which respectively engage the ungrounded and grounded terminals of the lighter socket when the plug is inserted therein;

an insulated power cord having a pair of electrically conductive wires therein connected at one end to the terminals of said plug;

a housing located at the opposite end of the power cord and having a pair of electrically conductive prongs projecting therefrom for insertion in the A.C. power socket to physically mount said housing directly on the power socket;

a step-down transformer in said housing having its input connected across said prongs and its output operatively connected to the wires of the power cord;

a rectifier operatively connected across the output of said transformer to rectify the step-down voltage output of the transformer, said rectifier being operatively connected to the terminals of said plug for supplying the rectified step-down voltage thereto;

and a meter in said plug connected to one of said wires of the power cord for indicating the charging rate, said meter being visible from the outside of the plug.

12. Apparatus according to claim 11, wherein:

said transformer has a secondary winding with its midpoint connected directly to the wire of the power cord leading to the plug terminal which is engageable with the grounded terminal of the lighter socket;

and said selector switch is in said housing and comprises a first fixed contact connected directly to one end of said secondary winding, a second fixed contact connected to said secondary winding between said one end and its midpoint, and a mobile contact connected to said rectifier and selectively engageable either with said first fixed contact to supply full charging current to the plug or with said second fixed contact to supply a reduced trickle charge current to the plug.