Solid state valve thermal protection for HVDC power converters

• US 4,117,527 A
• Filed: 03/25/1977
• Issued: 09/26/1978
• Est. Priority Date: 03/25/1977
• Status: Expired due to Term

• Current Assignee: CGEE Alsthom North America Incorporated
• Original Assignee: General Electric Company
• Inventors: Chandler, Edgar Frank, Demarest, Donald Monroe
• Primary Examiner(s): Miller, J. D.
• Assistant Examiner(s): Sake, Patrick R.
• Application Number:
  US05/781,279
• Time in Patent Office: 550 Days
• Field of Search: 361/106, 361/103, 323/68, 323/69, 340/228 R, 73/342, 73/362 SC
• US Class Current: 361/103
• CPC Class Codes: H02H 6/00 Emergency protective circuit arrangements responsive to undesired changes from normal non-electric working conditions using simulators of the apparatus being protected, e.g. using thermal images

Abstract

A thermal protection system is provided for a solid state valve that includes at least one representative thyristor having a junction and a heat sink system. The protection system comprises a thermal analog model whose electrical network dynamic electrical operating characteristics are electrically analogous to the thermal characteristics of the solid state valve for any given value of instantaneous load current supplied through the valve, which thermal characteristics include the heat transfer to cooling fluid capability characteristics of said representative thyristor including its heat sink system. A first electrical signal is derived which is representative of the value of the D.C. load current through said valve. A D.C. current to watts generation simulation network responsive to the first electric signal is provided for deriving an output electrical signal representative of the instantaneous value of the watts being dissipated within the junction of said representative thyristor for a given value of load current flowing through said junction. The watts-being-generated signal is applied to said thermal analog model and an output electric signal is derived from said thermal analog model which is representative of the temperature of said thyristor junction.

The thermal analog model comprises an RC ladder network having the signal from the simulation network applied to one of its terminals. To another terminal of the ladder network is applied an electric signal representative of the instantaneous temperature value of the cooling fluid flowing over said solid state valve means and said heat sink system.

Claims

1. A thermal protection system for solid state valve means that includes at least one representative thyristor having a junction and a heat sink system for transferring heat from said junction to cooling fluid flowing past said heat sink system, said protection system comprising:

(a) a solid state valve thermal analog model comprising an electrical network whose dynamic electrical operating characteristics are analogous to the thermal characteristics of said solid state valve means for a given value of instantaneous D.C. load current supplied through said solid state valve means, which thermal characteristics include the heat transfer to cooling fluid capability characteristics of said representative thyristor including its heat sink system,

(b) means for deriving a first electrical signal representative of the value of the D.C. load current,

(c) D.C. current to heat generation simulation network means responsive to said first electrical signal for deriving an output electrical power dissipation signal representative of the instantaneous value of the power dissipation within the junction of said representative thyristor for a given value of load current flowing through said junction,

(d) means for applying said power dissipation signal to said thermal analog model,

(e) output means connected to said thermal analog model for deriving an output junction temperature signal representative of the temperature of said thyristor junction, and

(f) means for applying to said thermal model an additional electrical signal representative of the instantaneous temperature value of the cooling fluid flowing over said valve means and said heat sink system in such a way that said output junction temperature signal is modified by said additional signal.

2. The protection system of claim 1 in which said output junction temperature signal is caused to vary in magnitude directly with said additional signal with a predetermined time delay having a duration determined by the parameters of said thermal model.

3. The protection system of claim 2 in which said time delay duration is representative of the thermal response time of said valve means.

4. A Thermal protection system according to claim 1 wherein:

(a) said thermal analog model comprises a plurality of individual resistor-capacitor networks serially interconnected to form sections in series of an RC ladder network having the power dissipation signal from said D.C. load current to heat generation simulation network means applied to one terminal of said ladder network,

(b) said means of (f), claim 1, comprises means for applying to another terminal of said ladder network said additional electrical signal representative of the instantaneous temperature value of the cooling fluid flowing over said valve means and said heat sink system, and

(c) said output junction temperature signal is derived across said thermal model.

5. A thermal protection system according to claim 4 wherein the serially interconnected resistor-capacitor networks that constitute the individual sections of the RC ladder network respectively comprises parallel connected resistor and capacitor elements, the values of the individual resistor and capacitor elements being determined from the expression

6. A thermal protection system according to claim 4 wherein said means for applying to the said other terminal of the RC ladder network an electrical signal representative of the instantaneous temperature value of the cooling fluid flowing over said thyristor heat sink system comprises:

(a) at least two thermo-electric temperature sensing means disposed in the flow path of the cooling fluid passing over said heat sink system for sensing the ambient temperature of the cooling fluid and deriving at least two output electric signals representative of the cooling fluid ambient temperature after passing over said heat sink system, and

(b) voting circuit means responsive to the output from said at least two thermo-electric temperature sensing means for selectively supplying that electric signal representative of the highest sensed ambient cooling fluid temperature to the valve thermal analog model.

7. A thermal protection system according to claim 6 in combination with means for increasing automatically the magnitude of the power dissipation signal derived from the output from said current to heat generation simulation network means in accordance with increases in duty placed on said solid state valve means.

8. A thermal protection system for solid state valve means that includes at least one representative thyristor having a junction and a heat sink system for transferring heat from said junction to cooling fluid flowing past said heat sink system, said protection system comprising:

(a) a solid state valve thermal analog model comprising an electrical network whose dynamic electrical operating characteristics are analogous to the thermal characteristics of said solid state valve means for a given value of instantaneous D.C. load current supplied through said solid state valve means, which thermal characteristics include the heat transfer to cooling fluid capability characteristics of said representative thyristor including its heat sink system,

(b) means for deriving a first electrical signal representative of the value of the D.C. load current,

(c) D.C. current to heat generation simulation network means responsive to said first electrical signal for deriving an output electrical power dissipation signal representative of the instantaneous value of the power dissipation within the junction of said representative thyristor for a given value of load current flowing through said junction,

(d) means for applying said power dissipation signal to said thermal analog model,

(e) output means connected to said thermal analog model for deriving an output junction temperature signal representative of the temperature of said thyristor junction, and

(f) means for automatically modifying even at a given load current the magnitude of the power dissipation signal derived from the output from said current to heat generation simulation network means in accordance with modifications in mode of operation of the solid state valve means being monitored.

9. A thermal protection system according to claim 8 wherein the solid state valve means comprise the solid state valves of a high voltage direct current power converter employed in an HVDC power transmission system and said means for modifying automatically the magnitude of the power dissipation signal increases said power dissipation signal responsive to at least certain of the valves in the high voltage direct current power converter being placed in a bypass-pair condition wherein the conductivity period of said certain valves is substantially increased.

10. A thermal protection system according to claim 8 wherein:

(a) said solid state valve means comprises the solid state valves of a high voltage direct current three-phase bridge-type converter employed in an HVDC power transmission system,

(b) and said means for modifying automatically the magnitude of said power dissipation signal approximately triples said magnitude in response to at least certain of the valves in the converter being placed in a bypass-pair condition wherein the conductivity period of said certain valves is substantially tripled.

11. A thermal protection system for solid state valve means that includes at least one representative thyristor having a junction and a heat sink system for transferring heat from said junction to cooling fluid flowing past said heat sink system, said protection system comprising:

(a) a solid state valve thermal analog model comprising an electrical network whose dynamic electrical operating characteristics are analogous to the thermal characteristics of said solid state valve means for a given value of instantaneous D.C. load current supplied through said solid state valve means, which thermal characteristics include the heat transfer to cooling fluid capability characteristics of said representative thyristor including its heat sink system,

(b) means for deriving a first electrical signal representative of the value of the D.C. load current,

(c) D.C. current to heat generation simulation network means responsive to said first electrical signal for deriving an output electrical power dissipation signal representative of the instantaneous value of the power dissipation within the junction of said representative thyristor for a given value of load current flowing through said junction,

(d) means for applying said power dissipation signal to said thermal analog model,

(e) output means connected to said thermal analog model for deriving an output junction temperature signal representative of the temperature of said thyristor junction, and

(f) said means for deriving a first electrical signal representative of the value of the load current comprises a load current sensor for sensing the actual value of the magnitude of the D.C. load current flowing through said solid state valve means,

(g) current to voltage converting means is provided for converting the sensed current value to a voltage signal representative of the load current magnitude,

(h) a first voltage to current converter means is provided responsive to the output from said current to voltage converter means and having its output current supplied to the current to heat generation simulation network means,

(i) said current to heat generation simulation network means comprises an interconnected resistor-diode network having a non-linear impedance for providing an output voltage signal proportional to the product of said non-linear impedance and the value of a current signal supplied thereto from said first voltage to current converter means,

(j) and second voltage to current converter means responsive to the voltage output from said resistor-diode network for converting the output voltage signal to a controlled current signal representative of the power dissipation within the junction of said representative thyristor for supply to said thermal analog model.

12. A solid state valve thermal protection system according to claim 11 further including:

(a) third voltage to current converter means connected in parallel circuit relationship with said second voltage to current converter means between the output of said current to heat generation simulation network means and the input of the valve thermal analog model, and

(b) selectively operable switching means automatically responsive to extraneous control signals representative of the duty being placed on said valve means being monitored for selectively applying the output from said third voltage to current converter means to said thermal analog model.

13. A thermal protection system according to claim 12 wherein said thermal analog model comprises a plurality of individual resistor-capacitor networks serially interconnected to form sections in series of an RC ladder network having the power dissipation signal from said current to heat generation simulation network means applied to one terminal thereof and further including means for applying to another terminal of the ladder network a heat sink ambient cooling fluid temperature electric signal representative of the instantaneous temperature value of the cooling fluid flowing over said valve means and said heat sink system, said serially interconnected resistor-capacitor networks respectively comprise resistor and capacitor elements connected in parallel, the values of the resistor and capacitor elements being determined from the expression:

space="preserve" listing-type="equation">R.sub.(t) = R.sub.1 (1 - e.sup.-t /T.sub.1) + . . . + R.sub.n (1 -e.sup.-t /T.sub.n)

where R.sub.(t) represents the transient thermal resistance per thyristor of the solid state valve means, R_n represents the degrees centigrade change in temperature per watt of power dissipated in said thyristor and its magnitude is obtained from known thermal characteristics of a thyristor to be modeled, t is the instantaneous value of time, T_n in seconds is the time constant of the respective resistor-capacitor networks constituting the individual sections of said RC ladder network, and e is the base of said natural logarithm, and wherein said means for applying to said other terminal of the ladder network a heat sink ambient temperature electric signal representative of the instantaneous temperature value of the cooling fluid flowing over said heat sink system comprises at least two thermo-electric temperature sensing means disposed in the flow path of said cooling fluid for sensing the ambient temperature of said cooling fluid and deriving at least two output electric signals representative of the cooling fluid ambient temperature after passing over said heat sink system, and voting circuit means responsive to the output from said at least two thermo-electric temperature sensing means for selectively supplying that signal representative of the highest sensed ambient cooling fluid temperature to the thermal analog model.

14. A thermal protection system according to claim 13 further including output signal level sensing circuit means responsive to said output means for comparing the output signal level derived from said thermal analog model to a plurality of different reference signal level values and deriving a plurality of different priority action output signals in the event one or more of the reference signal level values is exceeded by the output signal derived from the output of said thermal analog model.

15. A thermal protection system wherein there are a plurality of at least three redundant identical channels constructed in accordance with claim 14 for each individual value means being monitored and further including at least two voting circuit means responsive to the outputs from the level sensing circuit means of all of the channels for selecting at least two out of three channels whose response indicates an alarm condition was detected by their respective signal level sensing circuit means, with said voting circuit means providing redundant output indications of an alarm condition only in the event that at least two out of three channels indicate such a condition exists.

16. A thermal protection system according to claim 15 further including valve thermal protection system monitor means coupled to said thermal analog model for monitoring the performance of the valve thermal protection system and for deriving output indications of at least the maximum value of the heat sink system cooling fluid ambient temperature, the difference between the maximum and minimum sensed values of heat sink system cooling fluid ambient temperature, the maximum value of the thyristor junction temperature and the difference between the maximum and minimum sensed values of said thyristor junction temperature.

17. A thermal protection system according to claim 16 wherein the solid state valve means comprises the solid state valves of a high voltage direct current power converter employed in an HVDC power transmission system and the switching means responsive to extraneous control signals for selectively applying the output from said third voltage to current converter means to the solid state valve thermal analog model to thereby increase the magnitude of the junction temperature signal is responsive to at least certain of the valves in the high voltage direct current power converter being placed in a bypass-pair condition whereby the conductivity period of said certain valves is substantially increased.

18. A thermal protection system for solid state valve means included in a High Voltage D.C. transmission system including a plurality of power sources capable of supplying current to the valve means, said valve means including;

at least one representative thyristor having a junction and a heat sink system for transferring heat from said junction to cooling fluid flowing past said heat sink system, said protection system comprising;

(a) a solid state valve thermal analog model comprising an electrical network whose dynamic electrical operating characteristics are analogous to the thermal characteristics of said solid state valve means for a given value of instantaneous D.C. load current supplied through said solid state valve means, which thermal characteristics include the heat transfer to cooling fluid capability characteristics of said representative thyristor including its heat sink system,

(b) means for deriving a first electrical signal representative of the value of the D.C. load current,

(c) D.C. current to heat generation simulation network means responsive to said first electrical signal for deriving an output electrical power dissipation signal representative of the instantaneous value of the power dissipation within the junction of said representative thyristor for a given value of load current flowing through said junction,

(d) means for applying said power dissipation signal to said thermal analog model,

(e) output means connected to said thermal analog model for deriving an output junction temperature signal representative of the temperature of said thyristor junction, and

(f) output signal level sensing circuit means responsive to said output means for comparing the output junction temperature signal level derived from said thermal analog model to a plurality of different reference signal level values and deriving a plurality of different priority action output alarm signals in the event one or more of the reference signal level values is exceeded by said output junction temperature signal,

(g) means for signaling a warning when a first one of said reference signal level values is exceeded,

(h) means for automatically reducing the current order of the D.C. system that includes said valve means when a second one of said reference signal level values is exceeded,

(i) and means for establishing a bypass around said valve means when a third one of said reference signal level values is exceeded.

19. A thermal protection system wherein there are a plurality of at least three redundant identical channels constructed in accordance with claim 18 for each individual solid state valve means being monitored and further including at least two voting circuit means responsive to the outputs from the level sensing circuit means of all of the channels for selecting at least two out of three channels whose response indicates an alarm condition was detected by their respective signal level sensing circuit means, with said voting circuit means providing special output indication of an alarm condition only in the event that at least two out of three channels indicate such a condition exists.

20. A thermal protection system according to claim 19 further including valve thermal protection system monitor means coupled to said thermal analog model for monitoring the performance of the valve thermal protection system and for deriving output indications of at least the maximum value of the heat sink system cooling fluid ambient temperature, the difference between the maximum and minimum sensed values of heat sink system cooling fluid ambient temperature, the maximum value of the thyristor junction temperature and the difference between the maximum and minimum sensed values of said thyristor junction temperature.

21. A thermal protection system for solid state valve means that includes at least one representative thyristor having a junction and a heat sink system for transferring heat from said junction to cooling fluid flowing past said heat sink system, said protection system comprising:

(a) a solid state valve thermal analog model comprising an electrical network whose dynamic electrical operating characteristics are analogous to the thermal characteristics of said solid state valve means for a given value of instantaneous D.C. load current supplied through said solid state valve means, which thermal characteristics include the heat transfer to cooling fluid capability characteristics of said representative thyristor including its heat sink system,

(b) means for deriving a first electrical signal representative of the value of the D.C. load current,

(c) D.C. current to heat generation simulation network means responsive to said first electrical signal for deriving an output electrical power dissipation signal representative of the instantaneous value of the power dissipation within the junction of said representative thyristor for a given value of load current flowing through said junction,

(d) means for applying said power dissipation signal to said thermal analog model,

(e) output means connected to said thermal analog model for deriving an output junction temperature signal representative of the temperature of said thyristor junction, and

(f) valve thermal protection system monitor means coupled to said thermal analog model for monitoring the performance of the valve thermal protection system and for deriving output indications of at least the maximum value of the heat sink system cooling fluid ambient temperature, the difference between the maximum and minimum sensed values of heat sink system cooling fluid ambient temperature, the maximum value of the thyristor junction temperature and the difference between the maximum and minimum sensed values of said thyristor junction temperature.