Automated microbial analyzer

• US 4,118,280 A
• Filed: 05/03/1976
• Issued: 10/03/1978
• Est. Priority Date: 05/03/1976
• Status: Expired due to Term

• Current Assignee: Mcdonnell Douglas Corporation (The Boeing Co.)
• Original Assignee: Mcdonnell Douglas Corporation (The Boeing Co.)
• Inventors: Jones, Paul W., Staples, John L., Wiegner, Joseph R., Charles, Ronald A.
• Primary Examiner(s): Jones, Raymond N.
• Assistant Examiner(s): Warden, Robert J.
• Application Number:
  US05/682,664
• Time in Patent Office: 883 Days
• Field of Search: 195/127, 23/253 R, 356/244, 250/328, 353/25, 353/53, 353/117
• US Class Current: 435/287.3
• CPC Class Codes: G01N 2035/00039 Transport arrangements specific to flat sample substrates, e.g. pusher blade
• CPC Class Codes: G01N 2035/00089 Magazines
• CPC Class Codes: G01N 2035/00099 Characterised by type of test elements
• CPC Class Codes: G01N 2035/00148 Test cards, e.g. Biomerieux or McDonnel multiwell test cards
• CPC Class Codes: G01N 2035/00772 mechanical or optical code other than bar code
• CPC Class Codes: G01N 35/00029 provided with flat sample substrates, e.g. slides G01N35/028 takes precedence
• CPC Class Codes: G01N 35/00732 Identification of carriers, materials or components in automatic analysers
• CPC Class Codes: Y10S 435/809 Incubators or racks or holders for culture plates or containers

Abstract

Medical specimens suspected of containing harmful microorganisms are diluted in saline solution and the dilution so formed is vacuum loaded into a cuvette or card containing viewing walls having dried selective culture media therein. The dilution rehydrates the culture media, each of which is selective in the sense that its optical characteristics will change when the organism to which it is specific metabolizes within it. A plurality of the cards are loaded into a tray, and the tray is placed on a rotatable carrousel of a card holder unit along with other trays. The carrousel is indexed at periodic intervals, and each time that it is indexed a different tray moves to a reading position facing a card reader unit. The carrousel has a center stack from which heated air is discharged such that it passes along both major surface areas of the cards in the tray, thus maintaining the cards at a temperature suitable for incubating microorganisms in them. The reader unit includes a reader head which moves vertically along that tray which is in the reading position, and this head has extractor and locator slides which move horizontally. The extractor slide engages each card and withdraws it individually from the tray, while the locator slide, which is spring loaded with respect to the extractor slide, bears against the card as it is withdrawn so as to maintain it in the proper orientation with respect to arrays of light emitters and corresponding detectors on the reader head. The emitters and detectors are arranged in pairs, with the detector of each pair being illuminated by the emitter, unless otherwise obscured. The card as it is withdrawn by the extractor slide moves between the pairs of emitters and detectors, and as it does some of the pairs register with identification segments on the card while other pairs register with the viewing wells. The former "read" identification numbers marked on the card with opaque ink, while the latter determine the light transmitting characteristics of the wells, this being achieved by projecting the light from the emitters through the wells and measuring the intensity of the light falling upon the detectors. A change in the light transmitting characteristics of a well indicates the presence of the specific microorganism in the well. That change provides a unique signature for the specific microorganism.

Claims

1. A machine for examining cards which are normally stored in a card holder and have viewing wells therein;

said machine comprising;

a mounting element;

a card holder positioned adjacent to the mounting element, said card holder being capable of holding a plurality of cards therein with the cards being presented to the mounting element;

extracting means on the mounting element aligned with the card holder for gripping the cards individually and withdrawing them from the card holder;

light emitting means on the mounting element for projecting light through the wells when the cards are withdrawn from the card holder;

light detecting means on the mounting element for determining the intensity of light passing through the wells; and

means for aligning the wells in the cards in registry with the light emitting means and with the light detecting means.

2. A machine according to claim 1 wherein the means for gripping the cards and withdrawing them further reinserts the cards into the holder.

3. A machine according to claim 1 and further comprising means on the mounting element for detecting and reading indicia placed on the card.

4. A machine according to claim 3 wherein the means for detecting indicia includes an optical array comprised of light emitters arranged in a FIG. 8 and light detectors aligned with the individual emitters, the emitters being located opposite one face of the card as it is withdrawn and the detectors being located opposite the opposite face.

5. A machine according to claim 4 wherein the means for detecting the indicia further comprises optical switch carried by the extracting means, and a control bar mounted in a fixed position on the mounting element and having cutouts at which the optical switch its located when the light emitters and detectors align with indicia on the card so as to produce a signal each time that the light emitters and detectors are aligned with inidica.

6. A machine according to claim 1 wherein each card has gripping slots opening out of its is side edges, and the extracting means has gripping claws which fit into the slots and move away from the holder to withdraw the card from the holder.

7. A machine according to claim 6 wherein the machine has positioning surfaces which bear against the end of the card as the gripping claws withdraw the card, the gripping claws moving the card into snug engagement with the positioning surfaces so as to enable the positioning surfaces to correctly orient the card with respect to the mounting element.

8. A machine according to claim 7 wherein the positioning surfaces are prongs which fit into notches in the end of the card.

9. A machine according to claim 6 wherein the claws are fixed in position with respect to each other;

and further comprising means for moving the mounting element generally perpendicular to the direction in which the cards are withdrawn from the holder to enable the claws when aligned with the gripping slots to move into the slots.

10. A machine according to claim 9 wherein the extracting means comprises an extractor slide mounted on the mounting element and having the gripping claws thereon, and means for moving the extractor slide toward and away from the holder.

11. A machine according to claim 10 wherein the extracting means further comprises a locator mounted on the mounting element and movable relative to the extractor slide, the locator having a positioning surface thereon which bears against an end edge on the extractor slide to properly position the card as it is withdrawn by the gripping claws, and a spring positioned between the locator and extractor slide such that it urges the positioning surface snugly against the end of the card.

12. A machine according to claim 11 wherein the locator is a slide which moves relative to the extractor slide with the direction of the relative movement being parallel to the direction of movement of the extractor slide on the mounting element.

13. A machine according to claim 12 wherein the means for moving the extractor slide comprises a motor on the mounting element, and a drive screw turned by the motor and threaded through the extractor slide so that rotation of the drive screw will cause the extractor slide to move.

14. A machine according to claim 11 wherein the mounting element carries a stop surface against which the locator bears when the gripping claws initially fit into the gripping slots of the card so that the positioning surface will not bear against the end of the card when the gripping claws are inserted into the gripping slots, the locator being withdrawn from the stop surface as the extractor slide withdraws the card, so as to enable the positioning surface on the extractor slide to bear against the end of the card.

15. A machine for examining flat cards which are arranged in a holder parallel to each other with their flat major surface areas parallel and the side and end margins in registration, the cards being formed from a transparent material and having viewing wells arranged in transverse rows thereon and identification segments thereon on which opaque markings may be made, the cards further having gripping slots opening out of the sides thereof;

said machine comprising;

a base;

an upstanding frame mounted on the base opposite the holder;

a block supported on the frame;

vertical drive means for moving the block upwardly and downwardly on the frame;

an extractor slide on the block and having gripping claws thereon with the claws being positioned and sized to fit into the gripping slots on the cards;

horizontal drive means for moving the extractor slide horizontally toward and away from the holder so that a card engaged by the gripping claws will be withdrawn from the holder and moved over the block;

an array of first light emitters located on the block such that the identification segments will pass by them, the first emitters being oriented such that the light emitted thereby is projected toward the one major surface area of the card as it is withdrawn;

an array of first light detectors located on the block and aligned with the first emitters, the first detectors facing the opposite major surface of the card as the card is withdrawn so as to detect any light from the emitters which pass through the identification segments;

second emitters located on the block such that they align with the viewing wells of each row in succession as the card is moved relative to the block;

second light detectors on the block and aligned with the second light emitters, the second light detectors being positioned such that the card as it is withdrawn passed between the second emitters and the second detectors, whereby the second detectors measure the intensity of light passing through the wells.

16. A machine according to claim 15 and further comprising a locator slide movable relative to the extractor slide and having a positioning surface thereon which aligns with the end of the card, and a spring between the extractor and locator slides and urging the positioning surface of the locator slide toward the end of the card when the card is engaged by the gripping claws so as to properly orient the card with respect to the block.

17. A machine according to claim 16 wherein the block has a stop surface against which the locator slide bears when the gripping claws initially move into the gripping slots of the card, the stop surface being positioned such that the positioning surface is backed off slightly from the card so as not to interfer with the card as the gripping claws move into the gripping slots, the extractor slide moving the card into snug engagement with the positioning surface as the horizontal drive means causes the extractor slide to withdraw the card from the holder and the locator slide thereafter moving with the extractor slide.

18. A machine according to claim 17 and further comprising first and second optical switches on the locator slide, and first and second control bars on the block along the paths taken by the first and second optical switches, respectively, as the locator slide moves, the control bars having cutouts therein which enable the respective switches to project light past the bars and thereby provide a signal for controlling the horizontal drive means, the cutouts on the first bar being arranged to stop the drive means each time an identification segment on the card aligns with the first emitters and detectors, the cutouts on the second bar being arranged to stop the drive means each time a row of wells aligns with the second emitters and detectors.

19. A machine according to claim 15 and further comprising control means on the block for controlling the vertical drive means such that vertical drive means stops each time the claws of the extractor slide move into the gripping slots of a card in the holder.

20. An apparatus for analyzing flat cards having viewing wells containing culture media and diluted biological specimens to determine if the specimens contain microorganisms;

said apparatus comprising;

a holder which holds a plurality of cards with one card being located after the other;

extracting means for withdrawing the cards individually from the holder, and reading means on the extracting means for monitoring the viewing wells of each card when the card is withdrawn, to determine if the optical characteristics of the viewing wells change.

21. An apparatus according to claim 20 wherein the reading means comprises light emitters and light detectors arranged in pairs with the emitters being aligned with the detectors so as to illuminate the detectors, each pair of emitters and detectors being located such that a card as it is withdrawn from the holder will pass between them and wells in the card will come into registration with such pairs.

22. An apparatus accordng to claim 20 wherein the holder supports the cards parallel to each other with their margins in registration, and further comprising positioning means for moving the extracting means along holder to enable the plurality cards to be withdrawn individually, one after the other.

23. An apparatus according to claim 22 and further comprising first control means on the extracting means for controlling the positioning means to positin the extracting means such that it is capable of engaging the cards.

24. An apparatus according to claim 23 and further comprising second positioning means for stopping the extracting means when the wells of the cards are in registration with the pairs of emitters and detectors.

25. An apparatus according to claim 24 and further comprising means for detecting and determining the configuration of indicia placed on the cards.

26. An apparatus according to claim 20 wherein the holder supports several rows of cards with each row having the cards located therein parallel and in marginal registration;

and further comprising indexing means for moving various rows such that each may be positioned opposite the extracting means, and positioning means for moving the extracting means parallel to the row positioned opposite to the extracting means so as to withdraw different cards from that row.

27. An apparatus according to claim 26 and further comprising a pedestal and a rotatable carrousel mounted on the pedestal and supporting the individual rows of cards, with the rows being spaced circumferentially around the carrousel, and wherein the indexing means rotates the carrousel on the pedestal to bring the various rows into an extracting position opposite the extracting means.

28. An apparatus according to claim 27 and futher comprising incubating means for maintaining the cards at a selected temperature.

29. An apparatus according to claim 27 wherein the carrousel includes a center stack around which the rows of cards are disposed and the center stack has apertures located adjacent to the ends of the cards;

and further comprising means for introducing a heated airstream into the stack, whereby the heated air of the airstream will discharge through the apertures and incubate the biological specimens in the cards.

30. An apparatus according to claim 27 wherein the holder further comprises trays into which the cards fit with each tray containing a separate row of cards, and the trays fit into and are detachable from the carrousel so that they may be loaded remote from the carrousel.

31. A machine capable of holding a plurality of flat cards having wells containing culture media and diluted biological specimens to determine if the specimens contain viable microorganisms;

said machine comprising a pedestal;

a carrousel mounted on the pedestal to rotate about a fixed axis;

retaining means on the carrousel for holding the cards stacked in rows parallel to the axis of rotation with the rows being spaced circumferentially around the axis of rotation and with the cards in each row being stacked parallel to each other and in marginal registration;

drive means for rotating the carrousel relative to the pedestal;

positioning means controlling the drive means to bring each row into a predetermined position at which the cards may be extracted from the retaining means;

extracting means for extracting cards from the row of cards in said predetermined position; and

reading means for ascertaining the optical characteristics of the wells in a card when it is extracted from the retaining means by the extracting means, said reading means comprising light emitters for projecting light though the wells and light detectors of determining the intensity of the light which passes through the wells.

32. A machine according to claim 31 wherein the carrousel contains a center stack around which the rows of cards are disposed, and the stack has apertures located adjacent to the ends of the cards, and further comprising means for introducing a heated airstream into the stack, whereby the heated air of the airstream is discharged from the apertures and passes over the cards so as to incubate any microorganisms in the culture media of the cards.

33. A machine according to claim 32 wherein the means for introducing a heated airstream includes a heater in he pedestal and a fan in the pedestal, the fan being directed to discharge air across the heater and into the stack of the carrousel.

34. A machine according to claim 31 wherein the carrousel has pairs of retaining arms at circumferentially spaced intervals, and the retaining means are located between the retaining arms of each pair.

35. A machine according to claim 34 wherein the retaining means comprises a tray between each pair of retaining arms, each tray comprising side and end walls, and fins in the side walls to define slots into which the cards fit.

36. A machine according to claim 35 wherein the fins along one side wall have keys which register which kerfs in side edges of the cards such that the cards may be inserted into the slots in only one orientation.

37. A machine according to claim 36 wherein each tray has a front flange presented away from the axis of rotation for the carrousel and the front flange has locating apertures along one side thereof, there being a separate aperture for each slot, the locating aperture for each slot being located in a predetermined position with respect to its respective slot to locate an extracting device opposite the slot so that the card may be withdrawn from the slot.

38. A machine according to claim 31 wherein the carrousel has a cylindrical skirt with cutouts therein, the spacing of the cutouts corresponding to the spacing between the rows of cards, and wherein the positioning means includes an optical switch which senses the cutouts and stops the drive means when such a cutout is sensed.

39. A machine according to claim 38 wherein the drive means includes a powered friction wheel which bears against the cylindrical surface of the skirt on the carrousel.

40. A machine according to claim 31 and further comprising means for identifying the row of cards which is presented in a predetermined direction.