Brushless d.c. motor with precise speed control

• US 4,119,895 A
• Filed: 04/07/1977
• Issued: 10/10/1978
• Est. Priority Date: 04/12/1976
• Status: Expired due to Term

• Current Assignee: Papst Licensing GmbH & Company Kg
• Original Assignee: Papst-Motoren GmbH & Company KG
• Inventors: Muller, Rolf
• Primary Examiner(s): Hohauser, Herman J.
• Application Number:
  US05/785,725
• Time in Patent Office: 551 Days
• Field of Search: 318/138, 318/254, 318/696, 318/685
• US Class Current: 318/400.01
• CPC Class Codes: A01N 43/78 1,3-Thiazoles; Hydrogenated 1,3-thiazoles
• CPC Class Codes: H02K 29/08 using magnetic effect devices, e.g. Hall-plates, magneto-resistors H02K29/12 takes precedence
• CPC Class Codes: H02P 6/08 Arrangements for controlling the speed or torque of a single motor H02P6/10, H02P6/28 take precedence

Abstract

Speed control for a brushless d.c. motor is made independent of the effects of temperature and aging on the magnetic structure by triggering a rectangular wave pulse generator by voltages produced by the rotation of the motor through a coupling network that makes the trigger time correspond to a certain portion of the rise of voltage so that the influence of the amplitude of the signal on the trigger time will be negligible. The square waves are phase-shifted and integrated to produce a d.c. signal proportional to motor speed on which is superimposed a practically sinusoidal ripple and this signal is fed into a comparator to produce both an error signal from the d.c. component and a commutation control from the a.c. component. The speed is switched between desired precise values by an electronic circuit that controls the duration of the rectangular pulses and makes corresponding adjustments in the integrator and phase shifter.

Claims

1. A brushless d.c. motor comprising

a permanent magnet rotor;

a stator having a winding;

means supplied with d.c. current and connected to said stator winding for producing an alternating magnetic field in said stator and having a speed control circuit;

means for deriving, from said motor, signals synchronized with the rotation of said rotor;

means for generating pulses of a predetermined length;

means for triggering the generation of said pulses by said pulse generating means in response to said signals;

analog circuit means for phase-shifting and smoothing said pulses

for deriving from said pulses a smoothed voltage having a d.c. component and a superimposed a.c. component, and

means for feeding said smoothed voltage to said speed control circuit for controlling the speed of said motor by said d.c. component of said voltage while the a.c. component serves to control the armature current and torque cycles as the motor turns.

2. A brushless d.c. motor as defined in claim 1, in which said phase-shifting and pulse-smoothing comprise an RC network producing at its output said phase-shifted smoothed voltage.

3. A brushless d.c. motor as defined in claim 1, in which said signal deriving means are means for deriving said signals from said stator winding.

4. A brushless d.c. motor as defined in claim 1, in which said signal deriving means comprise an auxiliary motor winding and means for deriving said signals from said auxiliary motor winding.

5. A brushless d.c. motor as defined in claim 1, in which said motor comprises rotor position sensing means and in which said signal deriving means are means for deriving said signals from said sensing means (FIG. 6).

6. A brushless d.c. motor as defined in claim 1, in which said pulse generating means comprises a monostable multivibrator circuit (39) and a coupling network (38) connected to the input of said monostable multivibrator circuit for setting the triggering instant (101) of said multivibrator circuit at a predetermined phase angle after the null transition of a signal voltage (47) taken from a winding of said motor in a manner at least approximately independent of the amplitude of the voltage (47) derived from said motor winding.

7. A brushless d.c. motor as defined in claim 6, in which said coupling network (38) comprises a first coupling member (58) for transmitting the a.c. voltage component of a voltage derived from said motor and a second coupling member (60) for transmitting the d.c. component of the voltage derived from said motor and comprises also a phase shifter (64).

8. A brushless d.c. motor as defined in claim 1, in which there is provided electronic switching means for switching between predetermined motor speeds, said switching means being contactless means for changing the duration of the output pulses of said pulse generator and for changing the parameters of said phase shifter (40).

9. A brushless d.c. motor as defined in claim 8, in which said electronic switching means (41) comprises a transistor (89) of which the emitter-collector path is connected in series with a supplementary capacitor (88) of said phase shifter (40) in such a way that when said transistor is in conducting condition, said supplementary capacitor (88) of said phase shifter (40) is operative in said phase shifter.

10. A brushless d.c. motor as defined in claim 1, in which means are provided for effecting negative feedback (14) dependent upon the amount of current flowing in said motor, said negative feedback means being connected so as to reduce a control voltage applied to said speed control circuit in proportion to the magnitude of said motor current.

11. A brushless d.c. motor as defined in claim 10, in which said negative feedback means comprises a comparator (42, 86) having an input connected to the output voltage of said phase shifter (40) and another input connected to a tap (43) of a voltage divider (14, 45, 44) supplied with a substantially constant d.c. voltage and having a component resistor (14) thereof connected so that the motor current flows therethrough, said component resistor being so connected in said voltage divider as to provide a negative feedback potential for said motor at said tap (43) when motor current is flowing.

12. A brushless d.c. motor as defined in claim 1, in which the duration of the respective pulses produced by said pulse generator is approximately 1/2n of the rotation period of the motor, where n is the number of poles of the motor.

13. A brushless d.c. motor as defined in claim 12, in which the motor has at least three pairs of poles.