Method of and device for forming self-baking electrode

• US 4,122,294 A
• Filed: 12/28/1976
• Issued: 10/24/1978
• Est. Priority Date: 12/28/1976
• Status: Expired due to Term

• Current Assignee: Jury Fedorovich Frolov
• Original Assignee: Jury Fedorovich Frolov
• Inventors: Frolov, Jury Fedorovich
• Primary Examiner(s): Envall, Jr., R. N.
• Application Number:
  US05/755,041
• Time in Patent Office: 665 Days
• Field of Search: 13/18, 313/327
• US Class Current: 373/89
• CPC Class Codes: H05B 7/09 Self-baking electrodes, e.g. Söderberg type electrodes

Abstract

The method of forming a self-baking electrode consists of filling an electrode mass under pressure into a permanent current-carrying shell during melting in an electric furnace. The electrode mass is fed, according to the invention, in compliance with data obtained by continuous measuring of the temperature of the electrode being formed at several points along its height and in its cross-section, at a rate which is proportional to that of the electrode coking, shifting and burning-off.

The device for realizing said method, comprises a charge-loading passage which is made in the form of a pipe, a permanent current-carrying mould communicating with a mass-feeding passage having presses fitted over it, an electrode drive mechanism and thermoelements for measuring the temperature of an electrode being shaped. According to the invention, the mass-feeding passage is formed by pipes arranged around said charge-loading pipe and secured to said electrode drive mechanism, said mass-feeding pipes each accommodating an individual press.

Claims

1. A method of forming a self-baking electrode, comprising the steps of:

feeding an electrode mass into a mass-feeding passage during melting in an electric furnace;

charging said electrode mass;

forcing said electrode mass out of said mass-feeding passage and supplying it into a permanent current-carrying mold, in accordance with data obtained by continuous measuring of temperature of the electrode being formed at several points along its height and in its cross-section, at a rate which is proportional to that of coking, shifting and burning-off of said electrode;

coking said electrode mass and transforming it into a solid structure; and

squeezing the electrode out of said mold as it is being coked and burnt.

2. A method of claim 1, further comprising the step of feeding said electrode mass into the coking zone by alternating its operation mode to prevent irregular roasting of the electrode.

3. A method of claim 1, further comprising the step of introducing fluxing alloy additives into the electrode mass while forming the self-baking electrode.

4. A device for forming a self-baking electrode, comprising;

a permanent current-carrying mold for forming and baking said electrode;

a mass-feeding passage, for feeding electrode mass, communicating with said permanent current-carrying mold;

a drive means, for shifting the electrode being formed, coupled to a side surface of a top part of said mass feeding passages with electrical insulation;

presses coupled with electrical insulation to a top surface of the top part of said mass-feeding passages;

a current distribution ring coupled with heat and electrical insulation to said mass-feeding passages;

a current lead from a power supply coupled to said current distribution ring;

water-cooled tubular busbars through which said current distribution ring is coupled with said permanent current-carrying mold;

a charge-loading means having a top part secured to said drive means and a bottom part communicating with said permanent current-carrying mold and around which said mass-feeding pipes are arranged, said part of said charge-loading means being fitted with a gas offtake; and

thermoelements for measuring the temperature of said electrode being formed.

5. A device of claim 4 for forming a self-baking electrode, wherein;

temperature-sensitive elements are employed as said thermo-elements, embedded in the electrode mass and mounted on said charge-loading means; and

said charge-loading means is provided with a drive means associated with said temperature-sensitive elements.

6. A device of claim 5, further comprising a programming control unit, which consists of:

a follow-up unit having an input coupled to said temperature-sensitive elements; and

at least one actuating unit having an inlet connected to the output of said follow-up unit and an outlet coupled to said presses.

7. A device of claim 4, further comprising:

a connecting ring fastened to said mass-feeding passages;

water-cooled electric contact elements connected by a lock joint to said connecting ring, interconnected to each other by aid of lock joints and being detachable;

an insulating guide sleeve through which said charge-loading passage is introduced into said permanent current-carrying mold, said guide sleeve simultaneously acting as a packing; and

feelers employed as said thermoelements, introduced periodically into the electrode coking zone inside said current-carrying mold with insulating packings, and set up in said connecting ring at several points along the circumference and in the cross-section of said electrode being formed.

8. A device of claim 4, wherein said charge-loading passage is cooled, a bottom part of said passage being fitted with internal conduits for the passage of a cooling mixture and with a means for adjusting the flowrate of said cooling mixture.