Voltage measurement with spaced reference electrode

• US 4,123,335 A
• Filed: 08/17/1977
• Issued: 10/31/1978
• Est. Priority Date: 02/03/1976
• Status: Expired due to Term

• Current Assignee: Louise S. Moore, Margaret S. Seyl
• Original Assignee: Rogert G. Seyl
• Inventors: Seyl, Rogert G.
• Primary Examiner(s): Mack, John H.
• Assistant Examiner(s): Weisstuch, Aaron
• Application Number:
  US05/825,282
• Time in Patent Office: 440 Days
• Field of Search: 204/1 C, 204/195 C, 324/29, 324/71 R
• US Class Current: 205/775.5
• CPC Class Codes: C23F 13/04 Controlling or regulating desired parameters
• CPC Class Codes: G01N 17/02 Electrochemical measuring systems for weathering, corrosion or corrosion-protection measurement

Abstract

Method and device for accurately measuring polarization voltage of a measured electrode with a reference electrode in the form of an electrode in direct contact with the ionic conductor and separated in spacing from said measured electrode. The error of ionic conductor IR drop between measured and reference electrodes is corrected by a voltage of opposed polarity connected in series with said reference electrode, made proportional to the DC current polarizing said measured electrode, and adjusted in value to produce a characteristic 0.020 volt separation between transition points of line slope change in the measured initial range of the polarization current-potential relationship. Calibrating circuitry enables an X-Y recorder to accurately plot the current potential relationship.

Claims

1. In the measurement of corrosion currents of an Interface Electrode System through measurement of a range of current-potential relationships on a system including a nongaseous ionic conductor in which are immersed a measured electrode, an opposed electrode, and a reference electrode wherein the reference electrode is spaced from said measured electrode, the method of correcting for the sum of the IR voltage drops of ionic conduction between said measured and reference electrodes and of electronic conduction in a lead wire between a measuring device and the measured electrode, comprising the steps of:

establishing an IR drop across a potentiometer by passing a DC correction current therethrough, said IR drop having a voltage greater than the sum of the IR drops to be corrected for;

maintaining said correction current at a value proportional to a DC polarizing current of said measured current-potential relationship, and in a direction of flow fixed with relation to the direction of flow of said DC polarizing current;

providing one end and an arm of said potentiometer in series with a potential measuring circuit between said measured and reference electrodes, and in polarity to oppose the polarity of said IR drops; and

adjusting the arm of said potentiometer to deliver that value of correction voltage that produces approximately 0.02 volt separations between transition points of line slope change in an X-Y recording of said measured range of current-potential relationships.

2. The method of claim 1 further comprising the steps of;

connecting said potentiometer across a pair of device terminals leading to said opposed and measured electrodes; and

delivering a correction voltage at the arm of said potentiometer to the electrode potential measuring circuit.

3. The method of claim 1 further comprising the steps of;

connecting one end of said potentiometer to said measured electrode;

connecting a first nulling resistor in series with said DC polarizing current such that one end of said first nulling resistor is connected to said measured electrode;

connecting a second nulling resistor in series with said correction current such that one end of said second nulling resistor is connected to said measured electrode;

using a servo system to null the difference in IR drops across said nulling resistors to control the polarity and value of said correction current; and

using the arm of said potentiometer to deliver a correction voltage to the electrode potential measuring circuit.

4. The method of claim 3 further comprising the steps of;

connecting a second potentiometer at one end to a device terminal leading to said measured electrode such that the arm of said second potentiometer is in parallel connection with the total resistance of said first potentiometer;

selecting the ohmic values of said first and second potentiometers to produce a maximum parallel resistance equal to the largest sum of ionic conductor resistance and lead wire resistance between the device terminals leading to said opposed and measured electrodes in the range of corrosion systems to be measured; and

adjusting the arm of said second potentiometer to produce a parallel resistance equal to the sum of ionic conductor resistance and lead wire resistance which are measured between the device terminals leading to said opposed and measured electrodes, before measuring said range of current-potential relationships.

5. The method of claim 4 further comprising the step of selecting said first nulling resistor to be the same ohmic value as said second nulling resistor.

6. The method of claim 4, comprising:

applying correction for distributed capacitance between lead wires connecting measurement device to electrodes in the measurement of lead wire resistance 2R_L and of ionic conductor resistance R_i,

thereby maintaining accuracy of corrosion current measurement as length of lead wires is increased.

7. The method of claim 1, further comprising the steps of:

connecting one end of said potentiometer to a lead wire to pass polarizing current to said measured electrode;

connecting the other end of said potentiometer to one end of a fixed resistor of ohmic value selected to equal the total resistance of said potentiometer;

connecting the other end of said fixed resistor to the arm of a second potentiometer;

connecting one end of said second potentiometer to a device terminal for connection to said measured electrode;

establising a DC voltage delivery circuit in which DC voltage is delivered between the arm of a voltage delivery potentiometer and the arm of a parallel connected zero adjust potentiometer;

connecting the arm of said voltage delivery potentiometer to the point of connection of said lead wire to said potentiometer;

connecting the arm of said zero adjust potentiometer to the point of connection of said fixed resistor to the arm of said second potentiometer;

connecting one input lead of a servo nulling system to said device terminal;

connecting the other input lead of said servo nulling system to the point of connection of said fixed resistor to said potentiometer;

connecting the output motor drive of said servo nulling system to the arm of said voltage delivery potentiometer with direction of drive oriented to circuit polarities to produce the voltage nulling;

connecting the arm of said potentiometer to one lead to the potential measuring circuit; and

using the arm of said potentiometer to deliver correction voltage.

8. The method of claim 7, further comprising the steps of:

selecting the ohmic value of said second potentiometer to produce maximum resistance equal to the largest sum of ionic conductor resistance and lead wire resistance between device terminals leading to said opposed and measured electrodes in the range of corrosion systems to be measured; and

adjusting the arm of said second potentiometer to a value of resistance equal to the sum of ionic conductor resistance and lead wire resistance which are measured between device terminals leading to said opposed and measured electrodes, before measuring said range of current-potential relationships.

9. The method of claim 1, including:

positioning cylindrical electrodes with their major axes in parallel relationship;

holding said electrodes within the ionic conductor by insulators of the same diameter as the electrodes;

shielding top and bottom ends of said electrodes by means substantially eliminating crevice corrosion at the shielded boundary;

and locating the electrode assembly within the ionic conductor at a separation distance from the liquid surface and walls containing the liquid to minimize interference with the field of current conduction between the electrodes,

whereby accuracy of corrosion current measurement is maintained as resistivity of ionic conductor is increased, and in the presence of accelerated corrosion.

15. The apparatus of claim 6, wherein:

said potentiometer is connected at one end to a lead wire to pass polarizing current to said measured electrode;

a fixed resistor of ohmic value selected to equal the total resistance of said potentiometer is connected at one end to the other end of said potentiometer;

a second potentiometer is connected through its arm to the other end of said fixed resistor;

the device terminal for connection to said measured electrode is connected to one end of said second potentiometer;

means for DC voltage delivery including a voltage delivery potentiometer and a zero adjust potentiometer connected in parallel with the arm of said voltage delivery potentiometer connected to the point of connection of said lead wire to said potentiometer;

the arm of said zero adjust potentiometer connected to the point of connection of said fixed resistor to the arm of said second potentiometer;

a servo nulling system with one input lead connected to said device terminal;

the other input lead of said servo nulling system connected to the point of connection of said fixed resistor to said potentiometer;

the output motor drive of said servo nulling system connected to the arm of said voltage delivery potentiometer with direction of drive oriented to circuit polarities to produce the voltage nulling; and

the arm of said potentiometer delivering a correction voltage to the electrode potential measuring circuit.

16. The apparatus of claim 15, further comprising:

said second potentiometer of ohmic value selected to produce maximum resistance equal to the largest sum of ionic conductor resistance and lead wire resistance between device terminals leading to said opposed and measured electrodes in the range of corrosion systems to be measured;

the arm of said second potentiometer adjustable to a resistance value equal to the sum of ionic conductor resistance and lead wire resistance which are measurable between device terminals leading to said measured and opposed electrodes; and

thereby preparing said apparatus for measuring the range of current-potential relationships.

10. In apparatus for measuring corrosion currents of an Interface Electrode System through measurement of a range of current-potential relationships on a system including a nongaseous ionic conductor in which are immersed a measured electrode, an opposed electrode, and a reference electrode wherein the reference electrode is spaced from said measured electrode, improvement through means to correct for the sum of IR voltage drops of ionic conduction between said measured and reference electrodes and of electrode conduction in a lead wire between a measuring device and the measured electrode, said apparatus comprising:

means for establishing an IR drop across a potentiometer by passing a DC correction current therethrough, said IR drop having a voltage greater than the sum of the IR drops to be corrected for;

means for maintaining said correction current at a value proportional to a DC polarizing current of said measured current-potential relationship, and in a direction of flow fixed with the relation to the directional flow of said DC polarizing current;

one end and an arm of said potentiometer in series with a potential measuring circuit between said measured and reference electrodes, and in polarity to oppose the polarity of said IR drops; and

means for adjusting the arm of said potentiometer to deliver that value of correction voltage that produces approximate ly 0.02 volt separations between transition points of line scope change in an X-Y recording of said measured range of current-potential relationships

11. The apparatus of claim 10 wherein said potentiometer is connected across a pair of device terminals leading to said opposed and measured electrodes;

and wherein the apparatus further comprises means for delivering a correction voltage at the arm of said potentiometer to the electrode potential measuring circuit.

12. The apparatus of claim 10 wherein one end of said potentiometer is connected to said measured electrode;

a first nulling resistor is connected in series with said DC polarizing current such that one end of said nulling resistor is connected to said measured electrode;

a second nulling resistor is connected in series with said correction current such that one end of said second nulling resistor is connected to said measured electrode;

servo system means to null the difference in IR drops across the nulling resistors to control the polarity and value of said correction current; and

the arm of said potentiometer delivers a correction voltage to the electrode potential measuring circuit.

13. The apparatus of claim 12 further comprising:

a second potentiometer with one end connected to a device terminal leading to said measured electrode such that an arm of said second potentiometer is in parallel connection with the total resistance of said first potentiometer;

the ohmic values of said first and second potentiometers are selected to produce a maximum parallel resistance equal to the largest sum of ionic conductor resistance and leadwire resistance between the device terminals leading to said opposed and measured electrode in the range of corrosion systems to be measured; and

the arm of said second potentiometer is adjustable to produce a parallel resistance equal to the sum of ionic conductor resistance and lead wire resistance which are measurable between the device terminals leading to said opposed electrodes, thereby preparing said apparatus for measuring the range of current-potential relationships.

14. The apparatus of claim 13 wherein said first nulling resistor is the same ohmic resistance value as said second nulling resistor.

17. The device of claim 10, including

cylindrical electrodes positioned with their major axes in parallel relationship;

means holding said electrodes within the ionic conductor by insulators of the same diameter as the electrodes;

means shielding top and bottom ends of said electrodes by means substantially eliminating crevice corrosion at the shielded boundary;

and means locatng the electrode assembly within the ionic conductor at a separation distance from the liquid surface and walls containing the liquid to minimize interference with the field of current conduction between the electrodes,

whereby accuracy of corrosion current measurement is maintained as resistivity of ionic conductor is increased, and in the presence of accelerated corrosion.

22. The device of claim 11, in which the means for passing said correction current includes:

one end of a resistance correction potentiometer connected directly to the measured electrode;

the arm of said resistance correction potentiometer connected to one end of a resistor of selected ohmic value;

the other end of said resistor of selected ohmic value connected to one end of said error correcting potentiometer;

the resistor of said error correcting potentiometer of the same selected ohmic value;

the other end of said error correcting potentiometer connected to the lead wire passing polarizing current to said measured electrode; and

a continuous nulling circuit with one input lead connected to said measured electrode, with the other input lead connected to the junction of said selected resistor and said error correcting potentiometer, and with output adapted to drive the arm of a power potentiometer delivering DC voltage of reversible polarity to the series connection of said selected resistor and said correction potentiometer.

23. The device of claim 22, in which the value of resistance between the arm of said resistance correction potentiometer and said measured electrode is equal to the sum of the measured value of ionic conductor resistance

between said measured and opposed electrodes and the lead wire resistance

between the device terminals and said electrodes.

24. The device of claim 23, including means for:

applying correction for distributed capacitance between lead wires connecting measurement device to electrodes in the measurement of lead wire resistance 2R_L and of ionic conductor resistance R_i,

thereby maintaining accuracy of corrosion current measurement as length of lead wires is increased.

18. In a device for measuring corrosion currents of the Interface Electrode System through measurement of initial range of current-potential relationship made on a system including a non-gaseous ionic conductor in which is immersed a measured electrode, an opposed electrode, and a reference electrode in the form of an electrode spaced from said measured electrode the improvement comprising:

means for DC voltage delivery to said measured and opposed electrodes including a source of variable DC voltage connected across first and second potentiometers;

a motor connected to the arm of said first potentiometer through a releasable clutch mechanism and gear train adapted to drive the arm of said first potentiometer across its resistor from positive to negative polarity through a time lapse of about 30 minutes, with the arm of said first potentiometer connected to said measured electrode and the arm of said second potentiometer connected to said opposed electrode;

means for polarizing current measurement comprising a microammeter connected in series with the polarizing current, and the X axis input of an X-Y recorder connected across said microammeter;

an error correcting potentiometer connected at one end to said measured electrode;

means for polarization voltage measurement including one lead from the Y axis input of said X-Y recorder connected to said reference electrode, and the other lead connected through a free electrode potential equalizing circuit to the arm of said error correcting potentiometer;

means for passing a correction current through said error correcting potentiometer, proportional to said polarizing current and in direction to oppose the polarization voltage produced on said measured electrode; and

whereby the voltage separation between consecutive transition points in the recorded current-potential relationship is made substantially equal to 0.020 volt by the adjusted position of the arm of said error correcting potentiometer.

19. The device of claim 18, in which the means for passing said correction current includes:

a voltage drop across a resistor in series with the DC current polarizing the measured electrode;

a voltage drop across a resistor in series with an error correction circuit that includes the series connection of said error correcting potentiometer; and

means for continuously nulling said two voltage drops through means controlling the DC current in said error correction circuit.

20. The device of claim 19, in which the ohmic values of the two resistors producing the nulled voltage drops are made equal and in which the error correcting potentiometer comprises:

a resistance adjustment potentiometer connected at one end to said measured electrode;

a correction voltage potentiometer connected at one end to said measured electrode and connected at the other end to the arm of said resistance adjustment potentiometer, and connection of the arm of said resistance adjustment potentiometer to the lead wire passing said correction current to said measured electrode;

whereby the ohmic value of the error correcting potentiometer is adjusted to equal the sum of the measured value of ionic conductor resistance between the measured and opposed electrodes and the lead wire resistance between the device terminals to said electrodes through adjustment of the arm of said resistance adjustment potentiometer; and

the correction voltage is delivered from the arm of said correction voltage potentiometer.

21. The device of claim 18, in which the means for passing said correction current includes connection of the other end of said error correcting potentiometer to said opposed electrode.