Liquid level gauge

• US 4,126,040 A
• Filed: 12/30/1977
• Issued: 11/21/1978
• Est. Priority Date: 12/30/1977
• Status: Expired due to Term

• Current Assignee: GAIL Limited (Government of India)
• Original Assignee: GAIL Limited (Government of India)
• Inventors: Varacins, Alan J., Richards, Richard J., Ferro, Joseph A.
• Primary Examiner(s): Queisser, Richard C.
• Assistant Examiner(s): Roskos, Joseph W.
• Application Number:
  US05/865,836
• Time in Patent Office: 326 Days
• Field of Search: 73/293, 73/290 R, 73/321, 73/308, 73/DIG. 5, 116/118 R, 340/244 R, 340/378 R, 340/380
• US Class Current: 73/293
• CPC Class Codes: G01F 23/0023 with a probe suspended by a wire or thread with floats G01F23/40
• CPC Class Codes: Y10S 73/05 Liquid levels with magnetic transmission

Abstract

A liquid level gauge for a tank, especially a pressurized railway tank car, has a housing with a bottom opening mounted at a top opening of the tank. A horizontal shaft is rotatably mounted in the housing between opposed walls having parallel flat vertical inner surfaces. A sprocket is fixedly mounted on the central part of the shaft, on each end of which is fixedly mounted a ring magnet spaced from one of these walls. Complementary ring magnets are rotatably mounted outside but adjacent these opposed walls. The four ring magnets constitute a pair of magnetic drives. A track and cable guide assembly, supported in the tank, extends from the bottom portion of the tank. A perforated tape is trained over the sprocket on the shaft and another sprocket rotatably mounted in the bottom portion of the tank so that the tape is under tension. A probe assembly connected to the tape moves vertically when the sprocket in the housing is rotated. The probe assembly senses a liquid-vapor interface and rides in the track and cable guide assembly. An electric cable connected to the probe extends up to the housing. Pulleys and cables keep the electrical cable under tension. One magnetic drive is rotated to move the tape and operate the other magnetic drive that has its complementary ring magnet connected to a device to indicate the position of the probe.

Claims

1. A liquid level gauge for a tank, which comprises:

liquid-level sensing means;

a housing, that in the use of the gauge is mounted at a top opening of the tank, said housing having;

a horizontal bottom wall with an opening that is in alignment with the top opening of the tank when said gauge is mounted for use;

side wall; and

a top wall,

said housing having no other opening through which any moving component of said gauge extends so that a dynamic seal would be required;

a magnetic drive having a drive magnet and a driven magnet;

a first shaft mounted in said housing and having said driven magnet fixed mounted on it closely spaced from the inside surface one of said side walls and top wall;

a second shaft mounted outside said housing and having said drive magnet mounted on it for rotation closely spaced from the outside surface of said one wall to provide turning of said driven magnet upon turning of said drive magnet;

means, that is outside said housing, connected to said drive magnet to rotate it;

means connected to and supporting said liquid-level sensing means and extending upwardly through said opening in said bottom wall of said housing;

means in said housing connected to said first shaft and to said support means connected to said liquid-level sensing means, said means connected to said first shaft and said means supporting said liquid-level sensing means being constructed to provide vertical movement of said liquid-level sensing means upon rotation of said first shaft;

means responsive to the rotation of said first shaft to indicate the position of said level-sensing means relative to a reference position, said responsive means having a component in said housing and a component outside said housing and constructed so that said inside component operates said outside component without a connection through said housing that requires a dynamic seal; and

means connected to and constructed to be responsive to the operation of said liquid-level sensing means, when it senses the liquid level at the liquid-level sensing means during relative vertical movement of the liquid level and the liquid-level sensing means, to indicate the operation of said liquid-level sensing means.

2. A liquid level gauge for a tank, which comprises:

liquid-level sensing means;

a housing, that in the use of the gauge is mounted at a top opening of the tank, said housing having;

a horizontal base plate with an opening that is in alignment with the top opening of the tank when said gauge is mounted for use;

a pair of opposed vertical side walls, each having a portion has parallel vertical inner and outer flat surfaces; and

a top plate mounted on the side walls of and enclosing the top end of the housing;

a first horizontal shaft in said housing;

a first shaft support means mounted in said housing and rotatable mounting said first shaft so that a central portion of said shaft extends over said opening in said base plate and said shaft extends toward and normal to said opposed side walls of said housing;

means connected to and supporting said liquid-level sensing means and extending upwardly through said opening in said base plate into said housing;

means in said housing connected to said central portion of said first shaft and to said support means connected to said liquid-level sensing means, said means connected to said central portion of said first shaft and said means supporting said liquid-level sensing means being constructed to provide vertical movement of said liquid-level sensing means upon rotation of said first shaft;

a first magnetic drive having a drive ring magnet and a driven ring magnet, said driven ring magnet being fixedly mounted on one end of said first shaft within said housing and closely spaced from said flat inner surface portion of one of said opposed side walls of said housing;

a second horizontal shaft having mounted on one end of it said drive ring magnet of said first magnetic drive;

a second shaft support means mounted outside said housing and adjacent said one side wall of said pair of opposed side walls, said second shaft support means mounting said second shaft normal to said flat outer surface portion of said one side wall of said opposed side walls with said drive ring magnet of said first magnetic drive closely spaced from said outer surface portion of said one of said pair of opposed walls and essentially in alignment with said driven ring magnet of said first magnetic drive;

means connected to said drive ring magnet of said first magnetic drive to rotate that ring magnet;

a second magnetic drive having a drive ring magnet and a driven ring magnet, said drive ring magnet being fixedly mounted on the other end of said first shaft within said housing and closely spaced from said flat inner surface portion of the other of said opposed side walls of said housing;

a third horizontal shaft having mounted on one end of it said driven ring magnet of said second magnetic drive;

a third shaft support means mounted outside said housing and adjacent said other side wall of said pair of opposed side walls, said third shaft support means mounting said third shaft normal to said flat outer surface portion of said other side of said opposed side walls with said driven ring magnet of said second magnetic drive closely spaced from said outer surface portion of said other of said pair of opposed walls and essentially in alignment with said drive ring magnet of said second magnetic drive;

means connected to said third shaft and constructed to provide by the rotation of said third shaft an indication of the vertical position of said liquid-level sensing means; and

means connected to and constructed to be responsive to the operation of said liquid-level sensing means, when it senses the liquid level at the liquid-level sensing means during the relative vertical movement of the liquid level and the liquid-level sensing means, to indicate the operation of said liquid-level sensing means, said means including electric cable means extending through one of said top and side walls of said housing, through said opening in said bottom wall of said housing, and connected to said liquid-level sensing means.

3. The liquid level gauge of claim 2 wherein:

said means in said housing connected to said central portion of said first shaft and to said support means connected to said liquid-level sensing means comprises a first sprocket fixedly mounted on said first shaft; and

said means connected to and supporting said liquid-level sensing means comprises;

a second sprocket below said liquid-level sensing means;

means rotatably mounting said second sprocket about an axis parallel to the axis of rotation of said first sprocket;

a perforated tape trained over and around and engaging said first sprocket and extending downwardly through said opening in said base plate of said housing, trained under and around and engaging said second sprocket to provide first and second vertical runs of said tape between said first and second sprockets, said liquid-level sensing means being mounted on said first run of said tape below said base plate of said housing to be inside the tank in the use of the gauge;

spring means connected at its top end to said means mounting said second sprocket; and

means connected to said spring means at its bottom end and mounted, at least in the use of the gauge, a fixed distance below said first sprocket, to restrain upward movement of said second sprocket.

4. The liquid level gauge of claim 3 wherein:

said outer surfaces of said opposed walls are vertical and flat and their flat outer surface portions are at the base of cylindrical recesses;

said second shaft support means includes a second housing with a side wall having an opening to the chamber of the housing and having a vertical flat outer surface, said second housing being mounted on said one side wall of said opposed side wall with their flat outer surfaces abutting each other and with said second shaft extending into said recess in said one side wall of said opposed side walls with said ring magnet on that shaft closely spaced from the base of that recess;

said means connected to and to rotate said drive ring magnet of said first magnetic drive comprises;

a vertical shaft and gear drive assembly supported by said second housing and including a first gear mounted on said second shaft and connected to said drive ring magnet, a second gear engaging said first gear and fixedly mounted on the bottom end portion of said vertical shaft of said drive assembly, said vertical shaft extending upwardly through said second housing; and

a crank handle fixedly mounted on the top end portion of said vertical shaft;

said third shaft support means includes a third housing with a side wall having an opening to the chamber of the housing and having a vertical flat outer surface, said third housing being mounted on said other side wall of said opposed side walls with their flat outer surfaces abutting each other and with said third shaft extending into said recess in said other side wall of said opposed side walls with said ring magnet on that shaft closely spaced from the base of that recess;

said means connected to said driven ring magnet of said second magnetic drive comprises;

a vertical shaft and gear driven assembly supported by said third housing and including a first gear mounted on said third shaft and connected to said driven ring magnet, a second gear engaging said first gear and fixedly mounted on the bottom end portion of said vertical shaft of said driven assembly, said vertical shaft extending upwardly through said third housing, and a third gear fixedly mounted on the top end portion of said vertical shaft of said driven assembly; and

said means to indicate the vertical position of said liquid-level sensing means comprises a reversible counter mounted on said top plate and having mounted on its shaft a gear engaging said third gear of said driven assembly.

5. The liquid level gauge of claim 4 wherein:

said liquid-level sensing means comprises an opto-electronic device having a light source, a light sensor, and a transparent bottom tip shaped so that the light from said light source is refracted to said light sensor when said tip is not in liquid and the light passes out of said tip and is not received by said light sensor when said tip is in liquid; and

said responsive means connected to said liquid-level sensing means comprises;

a cable, of said cable means, having wires connected to said light source and wires connected to said light sensor and extending upwardly through said opening in said base plate;

cable connector means, of said cable means, mounted in and through said top plate of said housing containing said first shaft and connected to the top end of said cable;

an electronic module having terminals connected to said cable connector means; and

a battery pack mounted on said top plate and having terminals connected to other terminals of said electronic module,

said gauge further including;

an instrument housing having a cover mounted on said top plate and enclosing said module, said counter, and said battery pack, said vertical shaft of said drive assembly extending through the top wall of said cover of said instrument housing and said crank handle being above said cover;

a first window mounted in said top wall of said cover in alignment with said counter;

second and third windows mounted in said top wall of said cover;

solenoid-operated latch means including a latch and a solenoid and mounted in said instrument housing and supported by said top wall of said cover, said solenoid being connected to said module;

a flag arm having a cylindrical upstanding boss at its pivot end with a higher central portion extending through a center hole of said top wall of said cover, said boss having a cylindrical recess around its said higher central portion;

an arming lever above said instrument cover and connected to said higher portion of said boss and supporting said flag arm, said arming lever by its pivotal movement providing pivotal movement of said flag arm;

an arcuate plate mounted on the distal end of said flag arm, said arcuate plate having a length and being located on said flag arm and said second and third windows being positioned so that one end portion of said arcuate plate is below said second window when said flag arm is at its triggered position and the other end portion of said arcuate plate is below said third window when said radial arm is at its latched position, and said solenoid-operated latch is positioned so that its latch engages and holds said arcuate plate, when said flag arm is moved to its latched position, until said solenoid is operated;

spring means mounted in said cylindrical recess in said one end of said flag arm and connected to said top plate and to said flag arm to store energy when said flag arm is moved from its tripped position to its cocked position at which said flag arm is latched; and

stop means in said instrument housing and mounted to stop the movement of said flag arm at its triggered position when moved by said spring means from said cocked position;

said opto-electronic device providing a change of level of voltage from said light sensor when said tip meets liquid during relative movement and said module in response to that change of level of voltage providing voltage from said battery for current flow through said solenoid to trigger said flag arm.

6. The liquid level gauge of claim 5 and further including:

handle switch means mounted on said top wall of said cover of said instrument housing and having an actuator extending upwardly from said cover and a switch in said instrument housing; and

flag switch means including a switch and an actuator mounted in said instrument housing and located to be operated by one of said flag arm and said arcuate plate, when said arcuate plate is latched, to close said flag switch so long as said flag arm is cocked,

wherein;

said crank handle is a fold-down handle have;

a horizontal arm fixed mounted on said top end portion of said vertical shaft of said shaft and gear drive assembly;

a fold-down arm pivotally mounted on the distal end portion of said horizontal arm for movement from a horizontal storage position to a vertical position to manually rotate said vertical shaft of said drive assembly, said fold-down arm being constructed at its pivot end with a portion that extends into a slot in the top of said cover to prevent turning movement of said handle, said horizontal arm supporting a horizontal plunger engaging detents in said pivot end portion of said fold-down arm to maintain it in vertical or horizontal position until forced from that position;

said actuator of said handle switch is located to be operated by said fold-down arm, when said its portion at its pivot end is in said slot in said top of said cover at the time said fold-down handle is in stored position, to open said handle switch; and

said handle switch and said flag switch being connected in series in a circuit connecting said module to the positive terminal of said battery pack, to limit battery use to the condition that crank handle is unfolded and said flag arm is cocked.

7. The liquid level gauge of claim 6 wherein:

said arcuate plate has a central extension that extends radially inward toward the pivot axis of said flag arm;

said instrument housing cover having a vertical hole at its periphery and a vertical slot at its periphery diagonally opposite said vertical hole in said cover,

said gauge further including;

an external flag latch arm pivotally mounted on said top wall of said instrument housing and having a notch at its distal end;

a release component having its main portion with a radial extension below said top wall cover, having an upstanding central boss extending through that wall and connected to said latch arm, and having a detent in its upper surface below said top wall in which is mounted a plunger to retain said latch arm in latching position with its notch over said vertical slot in said cover;

external flag means comprising;

an elongated flat spring;

a flag mounted on an intermediate portion of said flat spring;

first and second clamping anchors clamping the two ends of said flat spring and having a cylindrical portion adjacent their free ends,

said flag means when set for use has said flat spring bent, said flag furled, said cylindrical portions of said clamping anchors in said vertical slot and hole in said cover and said latch arm in position to prevent movement of said clamping anchor out of said slot,

said radial extension of said release component being hit by said radial extension of said arcuate plate, during the movement from cocked to triggered position, to pivot said latch arm for release of said clamping anchor in said slot to provide an unfurling of said flag.

8. The liquid level gauge of claim 7 wherein:

said opto-electronic device is mounted in the bottom portion of a probe housing with said tip extending downwardly below said probe housing, said housing for the probe having a vertical flat surface portion at which it is secured on one surface of said first run of said tape to mount said opto-electronic device to said tape,

said gauge further including;

a first pulley block having rotatably mounted on its top part a first pulley and on its bottom part a second pulley so that the horizontal axes of rotation of said pulleys are angularly disposed with respect to each other and the axis of rotation of said second pulley is normal to said vertical runs of said tape;

a second pulley block mounting a third pulley for rotation about a horizontal axis, said second pulley block being below said first pulley block and above said means rotatably mounting said second sprocket;

second spring means connected at one end to said second pulley block and at the other end to said means rotatably mounting said second sprocket;

a cable secured at one end to said second run of said perforated tape, extending downwardly and around said third pulley, up and around said second pulley and then downwardly to and connected to said second pulley block to provide a downward force on said first pulley block and said electric cable of

said cable means that is trained down and around said first pulley and upward to said opto-electronic device;

a track and cable guide assembly including;

an elongated vertical track guide having a cross section that is approximately semicircular and having, at its elongated ends, flanges that extend the length of said track guide, said flanges are directed toward each other at an angle that is greater than 90°

;

a bottom circular plug connected to the bottom end of said track guide, said bottom plug being said means mounted said fixed distance below said first sprocket and connected to said bottom end of said spring means connected at its top end to said means mounting said second sprocket; and

a top plug connected to the top end of said track guide, said top plug being mounted and connected in said housing above said base plate and having a central opening in alignment with said opening of said base plate; and

a vertical stopper plate secured to said probe housing at said flat surface portion with said first run of said tape between them, said stopper plate having at its top end a horizontal flange extending away from said first run of said tape, and

wherein;

said probe housing and said means mounting said second sprocket having for each a pair of angularly disposed vertical grooves into which said flanges of said track guide extend to prevent turning of said probe housing and said means mounting said second sprocket, and said probe housing riding along said track guide during its vertical movement;

said probe housing has a pair of cable-guiding vertical grooves on opposite sides of a vertical plane passing through the base of said angularly disposed grooves of said probe housing, one of said cable-guiding grooves containing the downward run of said electric cable to said first pulley and the other cable-guiding groove containing the upper run of said electric cable to the top of said housing where it extends down into said housing for its wires having connections to said opto-electronic device; and

said top plug has its central opening dimensioned so that said tape clears said top plug and said flange of said stopper plate is in alignment with said top plug to limit the upward movement of said opto-electronic device.