Tambour door and housing assembly

• US 4,128,120 A
• Filed: 08/17/1977
• Issued: 12/05/1978
• Est. Priority Date: 08/17/1977
• Status: Expired due to Term

• Current Assignee: Interroyal Corporation
• Original Assignee: Interroyal Corporation
• Inventors: Frey, Frederick J.
• Primary Examiner(s): Kannan, Philip C.
• Application Number:
  US05/825,365
• Time in Patent Office: 475 Days
• Field of Search: 160/191, 160/192, 160/235, 160/196, 16/197, 16/193
• US Class Current: 160/191
• CPC Class Codes: E05D 1/04 with guide members shaped as circular arcs
• CPC Class Codes: E05D 13/1284 specially adapted for overhead wings E05D13/1292 takes precedence
• CPC Class Codes: E05D 15/24 consisting of parts connected at their edges
• CPC Class Codes: E05D 15/242 Hinge connections between the parts
• CPC Class Codes: E05F 15/67 operated by flexible or rigid rack-and-pinion arrangements
• CPC Class Codes: E05Y 2900/106 for garages
• CPC Class Codes: E06B 9/115 specially adapted for furniture

Abstract

A tambour or roll-top door and housing assembly comprises a tambour door formed of a plurality of longitudinal segments engaged along their adjacent sides by parallel hinge elements, and a housing having a pair of spaced tracks defining a curved path, the door being positioned with its side edges engaging the two tracks respectively and the segments being relatively pivotable when the door slides around the curve between open and closed positions. The assembly further includes a gear having a circular pitch distance between teeth corresponding to the pitch between the door'"'"'s hinged segments, the gear being rotatable on a shaft with at least one tooth always engaging one door segment, and a Negator_tm spring having one end secured to the bottom of the door and the remaining spiral portion freely rotatable on the gear shaft. Movement of the door toward either closed or open position causes the Negator spring to be further wound or unwound, this spring having the characteristic of constant torque regardless of the degree of winding, so that the door is effectively counter-balanced in all positions.

Claims

1. In a tambour door and housing assembly, the housing including a pair of spaced apart tracks defining a path having a generally vertical first section with top and bottom parts, a generally horizontal second section near the top part of said first section, and a curved third section interconnecting said first and second sections, and a tambour door having top and bottom parts and side edges slidably disposed in said tracks so that the door is movable along said path, said door comprising a plurality of longitudinal segments, each having opposite ends which define said side edges of the door, said segments being situated side-by-side with their adjacent edges pivotally engaged in hinge couplings, with a pitch distance P between said couplings, the improvement in combination therewith of a counter-balancing system comprising:

a shaft mounted in said housing and situated generally parallel to said door segments, gear means comprising a first gear mounted rotatably on said shaft, the gear having teeth with a circular pitch distance between teeth corresponding to said pitch P of said door, said gear situated such that the teeth thereof each engage one door coupling successively as the door moves in the path and said gear rotates, and a Negator spring having an upper end coiled and freely rotatable about said shaft and a lower end secured to said bottom part of said door, whereby the door is subject to an essentially constant upward force from said spring generally counter-balancing the downward force due to the weight of the door, regardless of the location of the door along said path.

2. An assembly according to claim 1 wherein said shaft is generally parallel to said door segments and is situated near the curved section of said path, whereby said gear teeth engage said door couplings when said door segments are pivoted as they traverse said curved section of said path.

3. A tambour door and housing assembly according to claim 1 wherein the substantially constant force of the spring is generally equivalent to the downward force of the door tending to slide downward into said first section of said path.

4. An assembly according to claim 1 wherein the substantially constant force of the spring is slightly less than the downward force of the door tending to slide downward into said first section of said path.

5. An assembly according to claim 1 wherein said gear means further comprises a second gear similar to the first gear, said first and second gears being situated generally near sadi side edges of the door.

6. An assembly according to claim 1 wherein said door further comprises a handle secured to the lower part, at the same location as said lower end of said spring is secured, of said door.

7. An assembly according to claim 5 wherein said upper end of the spring is located axially on said shaft generally intermediate said first and second gears.

8. An assembly according to claim 1 further comprising a spool mounted on said shaft, said upper part of the spring being coiled about said spool so that said upper part of the spring is freely rotatable relative to said shaft.

9. In a tambour door and housing assembly, the housing including a pair of spaced apart tracks defining a path having a generally vertical first section with top and bottom parts, a generally horizontal second section near the top part of said first section, and a curved third section interconnecting said first and second sections, and a tambour door having top and bottom parts and side edges slidably disposed in said tracks so that the door is movable along said path, said door comprising a plurality of longitudinal segments, each having opposite ends which define said side edges of the door, said segments being situated side-by-side with their adjacent edges pivotally engaged in hinge couplings, with a pitch distance P between said couplings, the improvement in combination therewith of a counter-balancing system comprising:

a shaft carried by said housing and situated generally parallel to said door segments, and a Negator spring having an upper end coiled and freely rotatable about said shaft and a lower end secured to said bottom part of said door, whereby the door is subject to an essentially constant upward force from said spring generally counter-balancing the downward force due to the weight of the door, regardless of the location of the door along said path.

10. In a tambour door and housing assembly, the housing including a pair of spaced apart tracks defining a curved path extending from an upper point to a lower point, and a tambour door having top and bottom parts and side edges slidably disposed in said tracks so that the door is movable along said path, said door comprising a plurality of segments, each having opposite ends which define said side edges of the door, said segments being situated side-by-side with their adjacent edges pivotally engaged in hinge couplings, with a pitch distance P between said couplings, the improvement in combination therewith of a counter-balancing system comprising:

mounting means in said housing and situated generally adjacent to said path at a position remote from the lower point thereof, a Negator spring mounted by said mounting means and having an upper end coiled and freely rotatable at said mounting means and a lower end secured to said bottom part of said door, whereby the door is subject to an essentially constant upward force from said spring generally counter-balancing the downward force due to the weight of the door, regardless of the location of the door along said path.