Casting

• US 4,133,371 A
• Filed: 08/22/1977
• Issued: 01/09/1979
• Est. Priority Date: 08/31/1976
• Status: Expired due to Term

• Current Assignee: Rolls-Royce PLC (Rolls-Royce Holdings Plc)
• Original Assignee: Rolls-Royce PLC (Rolls-Royce Holdings Plc)
• Inventors: Mills, David, Birch, Ivan J.
• Primary Examiner(s): Flint, Jr., J. Howard
• Application Number:
  US05/826,545
• Time in Patent Office: 505 Days
• Field of Search: 164/350, 249/110, 249/119, 249/129, 249/121, 249/109
• US Class Current: 164/350
• CPC Class Codes: B22C 9/04 Use of lost patterns
• CPC Class Codes: B22C 9/20 Stack moulds, i.e. arrangement of multiple moulds or flasks

Abstract

A mould assembly for producing multiple castings in which a plurality of mould components are closely arranged together in an array and define a plurality of mould cavities. At the base of the array there is provided a regularly shaped space which communicates with each of the individual mould cavities via a runner passage and thus molten metal admitted to the space fills each of the mould cavities simultaneously leading to uniform properties in all the castings. The individual mould components are preferably injected moulded in a ceramic material.

Claims

1. A mold assembly for producing multiple castings comprising a plurality of individual elements each defining a part of a mold cavity;

means holding a plurality of said elements in an array with the complementary cavity parts in registry to define a plurality of mold cavities, the upper and lower surfaces of said elements defining with said means two spaces at opposite ends of the array, said elements defining a runner passage from each mold cavity to both of said spaces and a central passageway interconnecting said spaces.

5. An assembly as claimed in claim 1 in which said elements define a space in addition to said part of a mold cavity, said space being so situated that when said elements are held in array pockets are provided for receiving a heat exchange medium.

10. An assembly according to claim 1 in which the individual mold elements are transfer molded in a mixture comprising by weight:

110 parts of a silicone resin

400 parts of 100 mesh (British Standard) silica

6 parts of aluminum stearate and

3 parts of aluminum acetate, the mixture being prepared by mixing it together at an elevated temperature in the range 50°

-85°

C.

12. An assembly according to claim 1, in which said holding means comprises a mechanical clamp for securing together the individual mold components of the array.

13. An assembly according to claim 1 further comprising a tube passing through the upper space and said passageway and discharging into said lower space.

2. A mold assembly for producing multiple castings comprising a plurality of individual wedge shaped elements each defining in a radial face at least a part of a mold cavity, a cover with a circular flange, a base with a circular flange, said circular flanges girding a plurality of said elements in a circular array with their complementary mold cavity parts in registry, said cover and said base defining with said array a space at each end thereof, a runner passage from each mold cavity to both of said spaces, said wedge shaped elements coacting to define a central passageway interconnecting said spaces, said cover having an aperture therein in registry with said passageway.

3. An assembly as claimed in claim 2 in which said cover is provided with apertures from which excess of molten metal in the space defined between said cover and said array may escape.

4. An assembly as claimed in claim 2 in which said elements have feet and pedestals at their radially outer portions at axially opposite ends which, in the array, define with the base and cover said spaces.

6. An assembly as claimed in claim 2 in which at least some of said elements define a space in a radial face different from that where the part of a mold cavity is situated, said spaces in the array constituting pockets for a heat exchange medium.

7. An assembly as claimed in claim 6 further comprising an exothermic material in said pockets.

8. An assembly as claimed in claim 6 further comprising an insulating material in said pockets.

9. An assembly as claimed in claim 2 in which said spaces are of sufficient volume to control solidification of molten metal admitted to the assembly.

11. An assembly according to claim 2 further including means for sealing the mold comprising a layer of sealant applied to the exterior of the array, the sealant comprising a mixture of:

34,200 milliliters of hydrolyzed ethyl silicate

25,320 milliliters of isopropyl alcohol

3,660 milliliters of water

60 milliliters of hydrochloric acid and

130 kilograms of zirconium silicate containing an addition of five percent of pipe clay.

14. An assembly according to claim 2, further comprising a tube passing through said aperture in said cover, through said central passageway and into the lower of said spaces.