Surgical light assembly

• US 4,135,231 A
• Filed: 05/10/1977
• Issued: 01/16/1979
• Est. Priority Date: 05/10/1977
• Status: Expired due to Term

• Current Assignee: American Sterilizer Company (Steris Corporation)
• Original Assignee: American Sterilizer Company (Steris Corporation)
• Inventors: Fisher, Kenneth J.
• Primary Examiner(s): Nelson, Peter A.
• Application Number:
  US05/795,645
• Time in Patent Office: 616 Days
• Field of Search: 362/269, 362/277, 362/282, 362/283, 362/285, 362/288, 362/289, 362/297, 362/302-305, 362/396
• US Class Current: 362/269
• CPC Class Codes: F21V 11/16 using sheets without apertures, e.g. fixed
• CPC Class Codes: F21V 17/16 by deformation of parts; Snap action mounting
• CPC Class Codes: F21V 19/02 with provision for adjustment, e.g. for focusing
• CPC Class Codes: F21V 19/04 with provision for changing light source, e.g. turret auxiliary devices for cleaning, placing, or removing incandescent lamps H01K3/32, fluorescent lamps H01J9/006
• CPC Class Codes: F21V 21/403 for operation or dentist lamps
• CPC Class Codes: F21V 29/70 characterised by passive heat-dissipating elements, e.g. heat-sinks
• CPC Class Codes: F21V 29/74 with fins or blades
• CPC Class Codes: F21V 29/89 Metals
• CPC Class Codes: F21V 7/0025 Combination of two or more reflectors for a single light source array of reflectors for a cluster of light sources F21V7/0083
• CPC Class Codes: F21V 9/04 for filtering out infrared radiation dichroic reflectors F21V7/22; using liquid-filled chambers F21V9/12
• CPC Class Codes: F21W 2131/205 for operating theatres

Abstract

A surgical light assembly employs three fixed, coaxially-arranged curved reflectors with a single movable light source mounted for limited movement along the axis of the reflectors to focus the light. The light source and at least the reflective surfaces of two of the reflectors are enclosed so that convective currents over these surfaces are precluded. The light is cooled by a heat sink mounted in heat transfer relation with the light source, with the heat sink having a major surface exposed to atmosphere to dissipate heat. Glare is minimized by precluding direct viewing of the light source from outside the light assembly.

Claims

1. A light assembly comprising, in combination,

a first reflector having a substantially parabolic concave reflective surface, the first reflector being a cool reflector capable of transmitting infrared radiation while reflecting essentially all visible light,

a second reflector having an annular divergent external reflective surface,

support means mounting the first and second reflectors in fixed spaced coaxial relation to one another with their respective surfaces in generally opposed relation,

3. The invention as defined in claim 1 further comprising fixed light shield means mounted on the support means and blocking all direct view of the light source from without the light assembly, the light shield means being positioned relative to the light source and the three reflectors to block the escape of all light rays emitted from the light source which are not reflected by at least the second and third reflectors so that the light shield means blocks indirect view of the light source from all positions outside the light assembly except directly in front of the light assembly.

5. The invention as defined in claim 1, wherein the light assembly includes enclosure means enclosing the light source, the opaque light shield, and the first and second reflectors to thereby preclude convective currents through the light assembly.

2. a third reflector having an annular divergent internal reflective surface, such third reflector being mounted on the support means in fixed coaxial relation with and having its reflective surface extending in radially outwardly spaced relation to the first and second reflectors, the reflective surfaces on the first and third reflectors being directed in the same general axial direction,

a light source,

an opaque light shield having a reflective surface thereon,

light shield support means mounting the opaque light shield in fixed relation to the light source and between the light source and the second reflector with the reflective surface facing the light source to reflect back toward the first reflector and the light source at least the major portion of the light rays emitted in the direction of the second reflector by the light source, and

mounting means supporting the light source and the opaque light shield within the concave portion of the first reflector on the common axis of the three reflectors, the mounting means including actuating means operable to move the light source and the light shield along the common axis to focus the light on an area to be illuminated.

4. The invention as defined in claim 2, wherein the first reflector is a cool reflector capable of transmitting infrared light and reflecting essentially all visible light of the spectrum, whereby at least a major portion of the infrared radiation is eliminated from the light reflected by the third reflector onto the area to be illuminated.

6. The invention as defined in claim 4, further comprising,

a hot mirror filter, and

filter support means mounting the filter within the light transversely of the common axis of the three reflectors with the first reflector and light source on one side thereof and the second reflector on the other side thereof, the hot mirror reflector being capable of reflecting infrared light and transmitting essentially all visible light of the spectrum to further reduce the infrared radiation emitted from the light and reflected onto the area to be illuminated.

8. The invention as defined in claim 6, wherein the heat sink includes a generally cylindrical body portion having the light source mounted on one end and flange means on its other end, the flange means providing an enlarged surface exposed to the atmosphere for the purpose of increasing heat dissipation.

9. The invention as defined in claim 6, further comprising,

an opaque light shield having a reflective surface thereon disposed between the light source and the second reflector with the reflective surface facing the light source to reflect back toward the first reflector and the light source at least a major portion of the light rays emitted by the light source in the direction of the second reflector, and

means mounting the opaque light shield for movement along the common axis of the reflectors with the heat sink and light source.

10. The invention as defined in claim 8, wherein the actuating means includes rack-and-pinion means manually operable to selectively position the heat sink, light source, and the opaque light shield relative to the first reflector.

11. The invention as defined in claim 9, wherein the actuating means includes an annular sleeve movable by the rack-and-pinion means,

and wherein the heat sink and light source are telescopingly received in the sleeve, the heat sink and sleeve including cooperating means releasably retaining the heat sink and light source within the sleeve.

12. The invention as defined in claim 8, wherein the first reflector is supported only in the area of its outer periphery and has a central opening therein, the light source and means supporting the opaque light shield extending through and movable within the opening upon operation of the actuating means to focus the light, the central opening in the first reflector being of sufficient size to avoid contact with the light source and opaque light shield mounting means to avoid direct heat transfer therebetween.

13. The invention as defined in claim 8 wherein the heat sink includes a generally cylindrical body portion having the light source mounted on one end and flange means on its other end, the flange means providing an enlarged surface exposed to atmosphere outside the enclosure to thereby increase its ability to dissipate heat to the atmosphere.

14. The invention as defined in claim 8, wherein the actuating means includes retaining means engaging and releasably retaining the heat sink on the actuating means, the retaining means being operable to permit withdrawal of the heat sink and light source from the enclosure means.

16. The invention as defined in claim 14, further comprising,

an opaque light shield having a reflective surface thereon disposed between the light source and the second reflector with the reflective surface facing the light source to reflect back toward the first reflector and the light source at least a major portion of the light rays emitted by the light source in the direction of the second reflector, and

means mounting the opaque light shield for movement along the common axis of the reflectors with the heat sink and light source.

17. The invention as defined in claim 14, wherein the support means includes actuating means operable to move the heat sink and light source along the common axis of the reflectors, the actuating means including means manually operable to selectively position the heat sink, light source, and opaque light shield at selective positions relative to the first reflector.

18. The invention as defined in claim 14, wherein the enclosure means includes light shield means completely blocking the light source from direct view from outside the light assembly, the light shield means being positioned to block light emitted from the light source which is not reflected by at least the second and third reflector.

19. The invention as defined in claim 17, wherein the light shield means, enclosure means and reflectors are arranged to prevent escape from the assembly of essentially all light which is not reflected by each of the first, second and third reflectors.

20. The invention as defined in claim 14, wherein the first reflector is a cool reflector capable of transmitting infrared light while reflecting essentially all visible light of the spectrum, whereby at least a major portion of the infrared radiation is eliminated from the light reflected by the third reflector onto the area to be illuminated.

21. The invention as defined in claim 19, further comprising,

a hot mirror filter,

filter mounting means supporting the filter transversely of the common axis of the three reflectors with the first reflector and light source on one side thereof and the second reflector on the other side thereof, the hot mirror reflector being capable of reflecting infrared light and transmitting essentially all visible light of the spectrum to further reduce the infrared radiation emitted from the light and reflected onto the area to be illuminated.

22. The invention as defined in claim 20, further comprising an opaque light shield disposed between the light source and the second reflector in position to reflect back toward the first reflector and the light source at least a major portion of the light rays emitted in the direction of the second reflector by the light source.

23. The invention as defined in claim 20, further comprising light diffuser means, and

means mounting the light diffuser means between the first and second reflectors in position to diffuse all light reaching the second reflector.

25. The invention as defined in claim 23 wherein said heat sink extends through the enclosure means and has a surface exposed to atmosphere externally of the enclosure for disbursing into the atmosphere heat absorbed from the light source.

27. The invention as defined in claim 25 further comprising light diffuser means, and

means mounting the light diffuser means between the first and second reflectors in position to diffuse all light reaching the second reflector from the light source.

7. A light assembly comprising, in combination,

a first reflector having a substantially parabolic concave reflective surface,

a second reflector having an annular divergent external reflective surface,

support means mounting the first and second reflectors in fixed spaced coaxial relation to one another with their respective reflective surfaces in generally opposed relation,

a third reflector having an annular divergent internal reflective surface, such third reflector being mounted on the support means in fixed coaxial relation with and having its reflective surface extending in radially outwardly spaced relation to the first and second reflectors, the reflective surfaces on the first and third reflectors being directed in the same general axial direction,

a light source,

mounting means supporting the light source within the concave portion of the first reflector on the common axis of the three reflectors, the mounting means including actuating means operable to move the light source along the common axis to focus the light on an area to be illuminated,

enclosure means enclosing the light source and the reflective surfaces of the first and second reflectors, and

a heat sink in the form of a mass of metal having a relatively high coefficient of thermal conductivity,

the mounting means supporting the light source on and in heat-transfer relation with the heat sink, with the heat sink extending through the enclosure means and having a surface exposed to atmosphere externally of the enclosure for dispersing into the atmosphere heat absorbed from the light source,

the actuating means is operable to move the heat sink and the light source mounted thereon along the common axis of the reflectors.

15. A light assembly comprising, in combination,

a light source,

first, second, and third curved reflectors, frame means mounting the first, second and third reflectors in fixed coaxial relation with the reflectors being arranged relative to one another to cooperate to reflect light from the light source onto an area to be illuminated, the first reflector having an internal, concave reflective surface,

a heat sink in the form of a mass of metal having a high coefficient of thermal conductivity,

heat sink mounting means supporting the heat sink for limited movement along the common axis of the reflectors,

light source mounting means supporting the light source within the concavity of the first reflector and in heat-transfer relation with the heat sink, the light source being movable with the heat sink along the common axis of the reflectors to thereby focus the light reflected from the light source onto the area to be illuminated and

enclosure means enclosing the light source and the reflective surfaces of the first and second reflectors,

the heat sink extending through the enclosure means and having an enlarged surface exposed to atmosphere externally of the enclosure for dissipating heat to the atmosphere.

24. A light assembly comprising, in combination,

a light source,

first, second, and third curved reflectors,

frame means mounting the first, second, and third reflectors in fixed co-axial relation with the reflectors being arranged relative to one another to cooperate to reflect light from the light source onto an area to be illuminated, the first reflector having an internal concave reflective surface and being a cool reflector capable of transmitting infra-red light and reflecting essentially all visible light of the spectrum,

a heat sink in the form of a mass of metal having a high coefficient of thermal conductivity,

heat sink mounting means supporting the heat sink for limited movement along the common axis of the reflectors,

light source mounting means supporting the light source within the concavity of the first reflector and in heat transfer relation with the heat sink, the light source being moveable with the heat sink along the common axis of the reflectors to thereby focus the light reflected from the light source onto the area to be illuminated,

an opaque light shield having a reflective surface thereon,

light shield support means mounting the opaque light shield between the light source and the second reflector with the reflective surface facing in the direction of the light source to reflect back toward the first reflector and the light source at least the major portion of the light rays emitted in the direction of the second reflector by the light source, said light shield support means supporting the opaque light shield for movement with the light source and the heat sink by the actuating means,

a hot mirror filter, and

filter support means mounting the filter transversely of the common axis of the three reflectors with the first reflector and light source on one side thereof and the second reflector on the other side thereof, the hot mirror reflector being capable of reflecting infra-red light and transmitting essentially all visible light of the spectrum to further reduce the infra-red radiation emitted from the light and reflected onto the area to be illuminated.

26. The invention as defined in claim 24 further comprising a fixed light shield means mounted on the support means and blocking direct view of the light source from outside the light assembly, the light shield means being positioned relative to the light source and the three reflectors to block the escape of light rays emitted from the light source which are not reflected by at least the second and third reflectors.

28. The invention as defined in claim 26 wherein the actuating means includes rack-and-pinion means manually operable to selectively position the heat sink, light source, and the opaque light shield relative to the first reflector.