Diagnostic system for heat pump

• US 4,146,085 A
• Filed: 10/03/1977
• Issued: 03/27/1979
• Est. Priority Date: 10/03/1977
• Status: Expired due to Term

• Current Assignee: York International Corporation (Johnson Controls International plc)
• Original Assignee: BorgWarner Incorporated
• Inventors: Wills, Frank E.
• Primary Examiner(s): Hecker, Stuart N.
• Application Number:
  US05/839,084
• Time in Patent Office: 540 Days
• Field of Search: 62/125, 62/126, 62/127, 62/129, 236/94, 165/11, 324/73 R
• US Class Current: 165/11.1
• CPC Class Codes: F25B 13/00 Compression machines, plants or systems, with reversible cycle defrosting cycles F25B47/02
• CPC Class Codes: G01R 31/00 Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere measuring superconductive properties G01R33/1238; testing or measuring semiconductors or solid state devices during manufacture H01L22/00; testing line transmission systems H04B3/46
• CPC Class Codes: Y10S 165/001 with alarm, indicator, recorder, test, or inspection means

Abstract

A diagnostic system is provided for apparatus including a heat pump, a thermostat and a logic module intercoupled to regulate operation of the heat pump electro-mechanical units. The normal control and operating circuits for the heat pump are completed over a wiring harness plugged into an electrical connector on the logic module, which also receives a plurality of sensor information inputs. To check the system, the diagnostic system has a first cable terminating in an interconnector, inserted between the electrical connector on the module and the harness plug. The sensor inputs are disconnected, and additional connectors, carried in a second cable of the diagnostic system, are coupled to the sensor input connections on the logic module. When thus connected, the diagnostic system monitors operation of the thermostat, even though the module is removed at a considerable distance from the thermostat, and also actuates the heat pump units to check their operation. An ohmmeter is included in the diagnostic system, to measure the resistance of the various sensors, and provide an indication of the temperature at a given sensor location. With this diagnostic system, the thermostat, logic module and heat pump units are all rapidly checked from a single location.

Claims

1. A diagnostic system for use with environmental control apparatus including a heat pump having electro-mechanical units, a thermostat, and a logic module having a first set of electrical contacts coupled over interconnecting wiring both to the thermostat and the electro-mechanical units, which diagnostic system comprises:

electrical interconnection means, constructed for coupling between said first set of electrical contacts and said interconnecting wiring, and a plurality of indicator lamps coupled to said interconnection means, illumination of the lamps indicating the status of the thermostat and the interconnecting wiring between the thermostat and the logic module.

2. A diagnostic system for use with environmental control apparatus as claimed in claim 1, in which the apparatus further comprises at least one stage of supplementary electric heat for energization under the control of the heat pump logic module, and said diagnostic system comprises at least one additional indicator lamp coupled to said electrical interconnection means, which additional lamp is illuminated to indicate energization of the supplementary electric heat stage.

3. A diagnostic system for use with environmental control apparatus as claimed in claim 2, and in which a standby electric heating unit is also regulated by the logic module, and the diagnostic system comprises a second indicator lamp also coupled to said electrical interconnection means, which second lamp is illuminated to indicate energization of the standby electic heating unit.

4. A diagnostic system for use with environmental control apparatus as claimed in claim 1, in which said diagnostic system further comprises a plurality of multiposition switches intercoupled with said electrical interconnection means, selective actuation of said switches being effective to selectively energize individual ones of the electro-mechanical units in the heat pump.

5. A diagnostic system for use with environmental control apparatus as claimed in claim 4, in which each of said multi-position switches has a neutral position in which control signals from the logic module are translated directly through the diagnostic system to the electro-mechanical units, a second position in which a control signal generated in the diagnostic system energizes a selected electro-mechanical unit, and a third position in which energization of the selected electro-mechanical unit is prevented, thus effecting a check of the operation of such electro-mechanical units.

6. A diagnostic system for use with environmental control apparatus as claimed in claim 1, in which said logic module further comprises a second set of electrical contacts for receiving sensor input signals, and said diagnostic system further comprises a second electrical interconnection means, constructed for coupling to said second set of electrical contacts, and an ohmmeter, coupled to said second electrical interconnection means, operable to display a resistance value of the component coupled to any contact pair and having indicia interpreting such resistance value as a temperature indication.

7. A diagnostic system as claimed in claim 6, in which the heat pump system includes an outdoor coil and a pair of sensors for providing signals related to the pressure difference across the outdoor coil and the temperature in a liquid line coupled to the outdoor coil, which signals are applied to certain of the second set of electrical contacts in the logic module, and the diagnostic system includes a switch for coupling to said certain electrical contacts, actuation of said switch being effective to initiate and to terminate a defrost cycle of the heat pump.

8. A diagnostic system as claimed in claim 6, in which the heat pump system includes a compressor, electrical heat components and a sensor for providing a signal related to the outdoor temperature, which signal is applied to certain of the second set of electrical contacts in the logic module, and the diagnostic system includes a switch for coupling to said certain electrical contacts, actuation of the switch being effective to regulate operation only of the compressor, only of the electric heat, or both the compressor and electic heat in the heat pump system.

9. An analyzer for use with a heat pump system having electro-mechanical units including a compressor controlled by a compressor relay, a reversing valve and an outdoor coil fan motor both controlled by a defrost relay, and at least a first electric heat unit, a thermostat, and a logic module having a first set of electrical contacts terminating in a receptacle which is coupled over a first cable to the thermostat, to both relays and to the electric heat unit, which analyzer comprises:

an electrical connector, constructed for insertion between the receptacle and the first cable, and a plurality of indicator lamps coupled to said connector, illumination of the lamps indicating the status of the thermostat and the interconnecting wiring between the thermostat, logic module, relays and heat unit.

10. An analyzer as claimed in claim 9, for use with a heat pump, in which the heat pump further comprises a second electric heat unit for energization under the control of the heat pump logic module, and the analyzer comprises at least one additional indicator lamp which is illuminated to indicate energization of the second electric heat unit.

11. An analyzer for use with a heap pump as claimed in claim 9, in which said analyzer further comprises three switches intercoupled with said first cable, selective actuation of said switches being effective to selectively energize individual ones of the electro-mechanical units including the relays and the electric heat unit.

12. An analyzer for use with a heat pump as claimed in claim 11, in which each of said switches has a neutral position in which control signals from the logic module are translated directly through the analyzer to one of the electro-mechanical units, a second position in which a control signal generated in the analyzer energizes a selected electro-mechanical unit, and a third position in which energization of the selected electro-mechanical unit is prevented, thus effecting a check of the operation of such electro-mechanical units.

13. An analyzer for ue with a heat pump as claimed in claim 9, in which said logic module further comprises a second set of electrical contacts for receiving sensor input signals, and said analyzer further comprises a plurality of electrical connector pairs, constructed for coupling to said second set of electrical contacts, and an ohmmeter, coupled to one of the connector pairs, operable to display a resistance value of the component coupled to the one connector pair and having indicia interpreting such resistance value as a temperature indication.

14. An analyzer as claimed in claim 13, in which the heat pump system includes an outdoor coil and a pair of sensors for providing signals related to the pressure difference across the outdoor coil and the temperature in a liquid line coupled to the outdoor coil, which signals are applied to certain of the second set of electrical contacts in the logic module, and the analyzer includes a switch for coupling over certain of said connector pairs to said certain electrical contacts, actuation of said switch being effective to initiate and to terminate a defrost cycle of the heat pump.

15. An analyzer as claimed in claim 13, in which the heat pump system includes a compressor, electrical heat components and a sensor for providing a signal related to the outdoor temperature, which signal is applied to a different pair of the second set of electrical contacts in the logic module, and the analyzer includes a switch for coupling to said different pair of the connectors, actuation of the switch being effective to regulate operation only of the compressor, only of the electric heat, or both the compressor and electric heat in the heat pump system.