Apparatus for identifying faulty diodes in automotive alternators

• US 4,156,845 A
• Filed: 06/06/1977
• Issued: 05/29/1979
• Est. Priority Date: 06/06/1977
• Status: Expired due to Term

• Current Assignee: Easco Hand Tools Incorporated (Danaher Corporation)
• Original Assignee: K&H Manufacturing Incorporated
• Inventors: Volk, Richard G., Muellner, Frank J.
• Primary Examiner(s): Rolinec, Rudolph V.
• Assistant Examiner(s): Karlsen, Ernest F.
• Application Number:
  US05/803,877
• Time in Patent Office: 722 Days
• Field of Search: 324/158 MG, 324/158 D, 324/15, 322/99
• US Class Current: 324/762.07
• CPC Class Codes: G01R 31/006 on road vehicles, e.g. automobiles or trucks testing of ignition installations peculiar to internal combustion engines F02P17/00
• CPC Class Codes: G01R 31/343 in operation
• CPC Class Codes: G01R 31/40 Testing power supplies testing photovoltaic devices H02S50/10

Abstract

Faulty alternator diodes are identified by detection of a voltage ripple across the terminals of the automotive storage battery. A diode is forward biased whenever the battery has adequate charge to be designated a "good battery", and the forward bias condition is utilized as a reference potential. A voltage divider scales the reference potential, and couples it to the inverting terminal of a comparator. The non-inverting terminal is biased at a predetermined differential from the inverting terminal, and the probe signal is AC coupled to the non-inverting terminal. If a diode is bad, the superposition of the AC with the bias will switch the comparator and energize a light emitting diode.

Claims

1. In an automotive electrical system containing, an alternator having a polyphase output winding with a full wave bridge rectifier connected thereto, a battery connected across the direct current output terminals of said bridge rectifier to be charged thereby, and a voltage regulator interconnected with said battery and said rectifier output, an electric circuit for identifying a failure therein, comprising:

(a) first electrical connection with a first terminal of said battery;

(b) a second electrical connection with the other terminal of said battery;

(c) means including a differential comparator, for comparing the difference between two signals input thereto and for establishing an output state therefrom as a function of said compared difference exceeding a predetermined minimum, said comparing means having a reference input and a sensing input, said comparing means and said second electrical connection being electrically referenced to a common electrical potential;

(d) means for providing a photo signal of current flow, said photo signal means being connected between said comparing means output and said first battery connection;

(e) means for coupling both said comparing means reference input and sensing input to said first battery connection, said coupling means providing an AC and DC current path; and

(f) means for additional AC coupling only, of said first battery connection to said comparing means sensing input.

2. The circuit of claim 1 also including means for adjusting the sensitivity of said comparing means, being connected to said reference input thereof.

3. The circuit of claim 2 also including means for filtering transient alternator noise from said comparing means sensing input, being connected thereto.

4. The circuit of claim 3 also including means, associated with said first and second battery terminal connections and with said AC and DC coupling means, for providing, selectively, a plurality of visual signals indicating, exclusively, a battery overcharge, battery undercharge and battery normal charge condition.

5. The circuit of claim 3 wherein said sensing input is said comparator non-inverting input, and said reference input is said comparator inverting input.

6. The circuit of claim 5 wherein said AC and DC coupling means includes:

(a) means for scaling down AC and DC components of a signal, said scaling means being connected to said first battery connection; and

(b) means for distributing said scaled down AC and DC component signal to said comparator inverting and non-inverting inputs.

7. The circuit of claim 6 wherein said AC only coupling means includes a capacitance connected between said first battery connection and an intermediate point within said distributing means, said point being more adjacent to said comparator non-inverting input than said inverting input.

8. The circuit of claim 7 wherein said scaling down means includes:

(a) a first resistance connected to said first battery connection;

(b) a diode connected between said first resistance and said second battery connection; and

(c) a potentiometer connected between the connection point of said first resistance to said diode and said second battery connection, said potentiometer having a variable intermediate resistance output.

9. The circuit of claim 8 wherein said distributing means includes:

(a) a second resistance connected between said inverting input and said potentiometer output;

(b) a third resistance connected to said potentiometer output; and

(c) a fourth resistance connected between said third resistance and said non-inverting input.

10. The circuit of claim 9 wherein the sum resistance of said third and fourth resistances equals said second resistance.

11. The circuit of claim 10 wherein said AC coupling capacitance is connected between said second battery connection and the interconnection of said third and fourth resistances, said third resistance being of substantially larger magnitude than said fourth resistance.

12. The circuit of claim 11 wherein said sensitivity adjusting means includes a fifth resistance connected between said inverting input and said second battery connection.

13. The circuit of claim 12 wherein said noise filtering means includes a second capacitance connected between said non-inverting input and said second battery connection.