Siliceous materials

• US 4,159,913 A
• Filed: 06/03/1977
• Issued: 07/03/1979
• Est. Priority Date: 06/04/1976
• Status: Expired due to Term

• Current Assignee: Imperial Chemical Industries Limited (Nouryon BV)
• Original Assignee: Imperial Chemical Industries Limited (Nouryon BV)
• Inventors: Birchall, James D., Pybus, Roger M.
• Primary Examiner(s): Garvin, Patrick
• Assistant Examiner(s): Howard, J. V.
• Application Number:
  US05/803,232
• Time in Patent Office: 760 Days
• Field of Search: 428/404, 427/220, 106/288 B, 106/307, 106/308 Q, 106/308 N
• US Class Current: 106/475
• CPC Class Codes: C01P 2004/64 Nanometer sized, i.e. from 1-100 nanometer
• CPC Class Codes: C01P 2004/84 one phase coated with the other
• CPC Class Codes: C08K 9/04 Ingredients treated with organic substances treated with macromolecular compounds C08K9/08
• CPC Class Codes: C09C 1/309 Combinations of treatments provided for in groups C09C1/3009 - C09C1/3081
• CPC Class Codes: C09C 3/006 Combinations of treatments provided for in groups C09C3/04 - C09C3/12
• CPC Class Codes: C09C 3/06 Treatment with inorganic compounds C09C3/006, C09C3/048 take precedence
• CPC Class Codes: C09C 3/063 Coating
• CPC Class Codes: C09C 3/08 Treatment with low-molecular-weight non-polymer organic compounds C09C3/006, C09C3/048 take precedence
• CPC Class Codes: Y10T 428/2993 Silicic or refractory material containing [e.g., tungsten oxide, glass, cement, etc.]

Abstract

The deposition of a carbonaceous coating on the surface of a particulate siliceous filler by catalytic thermal decompositon of an organic compound, to improve the value of the said filler in organic polymer compositions, is difficult with some varieties of siliceous filler. The invention is based on the treatment of the initial siliceous filler with a solution of an ammonium salt or a salt of an organic base to displace alkali metal ions, which are believed to inhibit the desired catalytic decomposition. The treatment is carried on to reduce the alkali metal ions (especially sodium) to an acceptably low level, preferably below about 500 ppm. The treatment is especially applicable to precipitated silica fillers.

Claims

1. In a process for the manufacture of a siliceous filler which comprises contacting a particulate siliceous filler with an organic compound at elevated temperature, whereby the organic compound is catalytically decomposed to form an adherent carbonaceous coating on the surface of the said particulate siliceous filler, the improvement which comprises treating the siliceous filler particles which contain alkali metal ions in a quantity sufficient to impede catalytic decomposition to form the carbonaceous coating first with a solution of an ammonium salt or a salt of an organic base so as to displace alkali metal ions therefrom and then removing the solution so as to leave the siliceous filler particles depleted of at least a portion of their alkali metal ion content.

2. Process as claimed in claim 1 wherein the treatment with the solution has reduced the alkali metal ion content of the siliceous filler particles to less than 500 parts per million, by weight.

3. Process as claimed in claim 1 wherein the alkali metal ions removed by the solution treatment are sodium ions.

4. Process as claimed in claim 1 wherein the salt used comprises at least one of the salts ammonium sulphate, ammonium chloride, ammonium nitrate and ammonium acetate.

5. Process as claimed in claim 1 wherein the salt used is a salt of an organic base which does not itself char on heating.

6. Process as claimed in claim 5 wherein the salt is a salt of guanidine.

7. Process as claimed in claim 1 wherein the salt used to treat the siliceous filler particles is in the form of an aqueous solution.

8. Process as claimed in claim 1 wherein the salt used for treatment is used at a concentration of 0.1% to 10% by weight in the treating solution.

9. Process as claimed in claim 1 wherein the proportion of the treating salt used is in the range 5 to 20 equivalents for each equivalent of alkali metal ion in the siliceous filler.

10. Modified siliceous fillers, prepared according to the process of claim 1 and useful for the production of fillers having an adherent coating of carbonaceous material, wherein a proportion of the alkali metal ion content has been displaced by ammonium ions or the cations of a salt of an organic base.

11. Process for making a modified siliceous filler having an adherent coating of carbonaceous material, which comprises treating a particulate siliceous filler with a solution of an ammonium salt or a salt of an organic base so as to displace alkali metal ions therefrom, in the manner specified in claim 1.