Control apparatus for an automatic pipe welder

• US 4,163,886 A
• Filed: 09/15/1977
• Issued: 08/07/1979
• Est. Priority Date: 09/16/1976
• Status: Expired due to Term

• Current Assignee: Hitachi, Ltd.
• Original Assignee: Hitachi, Ltd.
• Inventors: Omae, Tsutomu, Sakai, Keiziro
• Primary Examiner(s): Albritton, C. L.
• Assistant Examiner(s): Shaw, Clifford C.
• Application Number:
  US05/833,561
• Time in Patent Office: 691 Days
• Field of Search: 219/60 R, 219/60 A, 219/61, 219/125.1, 219/125.11, 228/7, 228/9, 228/12, 266/56, 266/58, 266/59, 364/103, 364/108, 364/110
• US Class Current: 219/60.00A
• CPC Class Codes: B23K 9/0286 with an electrode moving around the fixed tube during the welding operation
• CPC Class Codes: B23K 9/0953 using computing means

Abstract

Disclosed is a control apparatus for an automatic pipe welder, for controlling the automatic pipe welder which continuously butt welds pipes while it is running along a welding line on the periphery of a pipe, in accordance with predetermined welding conditions for each of a plurality of welding areas sectioned along the welding line. All of the welding conditions for the welding areas are stored in a digital storage device while welding conditions on an area currently being welded are stored in another storage device. The contents of the second-mentioned digital storage device are converted by a digital-analog converter to analog signals, which are then held respectively in corresponding sample and hold circuits. Outputs of the sample and hold circuits are supplied as control commands to respective control units which control the welder in accordance with the welding conditions. In this manner, the construction of the control apparatus and a control panel thereof is simplified.

Claims

1. A control apparatus for controlling an automatic pipe welder which effects continuous welding along a welding line on a periphery of a pipe, in accordance with predetermined welding conditions previously set to each of a plurality of welding areas sectioned along said welding line, said control apparatus comprising:

a plurality of control units provided respectively for said welding conditions and receiving respective control commands representative of the welding conditions to control the operation of said welder in accordance with the received control commands;

a first digital storage device for storing the welding conditions relating to one of said welding areas at which said welder is present;

a position sensing device for producing a position signal corresponding to the position of said welder;

a second digital storage device for storing all of the welding conditions for said welding areas and for changing the welding conditions stored in said first digital storage device when the second digital storage device receives the position signal indicative of the position of the welder at which the welding conditions are to be changed;

at least one digital-analog converter for converting digital signals produced from said first digital storage device indicative of said welding conditions stored in said first digital storage device, into analog signals; and

a plurality of sample and hold circuits provided respectively for said welding conditions for holding respective analog signals for a predetermined time period and delivering said analog signals as said contol commands.

2. A control apparatus according to claim 1, further comprising an oscillator for generating clock signals and a counter circuit for receiving said clock signals to produce a plurality of signals of different values which are produced repeatedly at a fixed interval, said first digital storage device being supplied with the output signals of said counter circuit as an address designation signal, whereby said digital signals are repeatedly produced.

3. A control apparatus according to claim 2, further comprising a decoder circuit for converting the output signals of said counter circuit to pulse signals, said sample and hold circuits being supplied respectively with said pulse signals as gate signals to receive said analog signals only when receiving respective said gate signals.

4. A control apparatus according to claim 3, wherein said decoder circuit is reset to prevent the generation of said gate signals, during the changing of the welding conditions stored in said first digital storage device, and said sample and hold circuits hold respective analog signals corresponding to the welding conditions stored in said first digital storage device immediately before the initiation of the changing.

5. A control apparatus according to claim 3, further comprising a delay means for delaying the leading edges of said pulse signals produced from said decoder circuit by a predetermined time interval.

6. A control apparatus according to claim 5, wherein said delay means includes a monostable circuit for receiving said clock signals to produce pulse signals and a plurality of AND circuits commonly supplied with said pulse signals from said monostable circuit and respectively supplied with said pulse signals from said decoder circuit.

7. A control apparatus according to claim 1, wherein said position sensing device comprises a sensor positioned at a reference point at which the welding is initiated, for generating a signal in response to passage of the welder through the reference point, a potentiometer for producing a voltage signal corresponding the travel distance of the welder from said reference point, a sample and hold circuit, in response to said signal generated by said sensor, for receiving and holding the voltage signal produced from said potentiometer corresponding to said reference point, and a subtracting circuit for calculating a difference between the output signal of said sample and hold circuit and said voltage signal produced from said potentiometer and delivering the difference as said position signal.

8. A control apparatus according to claim 7, wherein said position sensing device further comprises a counter circuit for counting said signal generated by said sensor to provide an output which is used as an additional position signal cooperative with said position signal.