Device for heating liquids contained in sealed plastics containers

• US 4,164,645 A
• Filed: 01/16/1978
• Issued: 08/14/1979
• Est. Priority Date: 10/14/1977
• Status: Expired due to Term

• Current Assignee: Ferrero SPA
• Original Assignee: P Ferrero & C SPA
• Inventors: Dogliotti, Amilcare
• Primary Examiner(s): Mayewsky, Volodymyr Y.
• Application Number:
  US05/869,964
• Time in Patent Office: 575 Days
• Field of Search: 219/444, 219/448, 219/449, 219/450, 219/451, 219/452, 219/453, 219/456, 219/518, 219/519, 219/430, 219/432, 219/433, 219/434, 219/435, 219/439, 219/441, 219/530, 219/462 , 219/214
• US Class Current: 219/447.1
• CPC Class Codes: A47J 36/2483 with electrical heating means
• CPC Class Codes: G05D 23/1913 delivering a series of pulses
• CPC Class Codes: G05D 23/2401 using a heating element as a sensing element
• CPC Class Codes: H05B 1/0225 actuated by timers
• CPC Class Codes: H05B 2203/02 Heaters using heating elements having a positive temperature coefficient
• CPC Class Codes: H05B 3/00 Ohmic-resistance heating
• CPC Class Codes: H05B 3/68 Heating arrangements specially adapted for cooking plates or analogous hot-plates

Abstract

A device for heating a drink in a thermoplastics container sealed by a metal cover, in which the container is placed in a support upside-down and depressed to bring its cover into contact with an electrical heater, the depression of the container support operating a microswitch which energizes the heater and a support-retaining electromagnet to heat the container for a timed interval. The resistance of the heater is measured during heating by a Wheatstone bridge and utilized to regulate the temperature reached by the heater.

Claims

1. A device for heating a liquid in a container of thermoplastics material hermetically sealed by means of a metal cover, the device comprising in combination:

support means for the container adapted to accommodate the container in an inverted position;

an electrical resistive heater positioned in relation to the container support means to be in thermal contact substantially with the whole surface of the metal cover of the inverted container during heating of the liquid therein, said heater being of nominal power rating sufficient to heat the liquid in a short time while having the electrothermal characteristics of a positive temperature coefficient of resistance;

support means for the heater adapted to keep the heater in contact with the cover of the container accommodated in the support means during the period of the heating of the liquid,

a general switch, and

an electronic control unit connectable to a power supply through said general switch, the control unit comprising;

(a) input terminals for connection to a power supply,

(b) a Wheatstone bridge having four arms a supply diagonal and a measuring diagonal, the supply diagonal being connected to the input terminals, and the resistive heater being included in one arm of said bridge, the measuring diagonal of which provides signal indicative of the temperature reached by the said resistive heater,

(c) a regulator circuit arranged to regulate the current supply to supply diagonal of said Wheatstone bridge in dependence upon the said signal on the measuring diagonal of the bridge so that, after an initial transient phase, the temperature of the heater remains substantially within a predetermined range for the whole duration of the heating of the liquid, and

(d) a timer arranged, after a predetermined interval timed from the moment of commencement of the heating, to switch off, by means of the regulator circuit, the current supply to the Wheatstone bridge and to open the general switch, disconnecting the control unit from the power supply.

2. The device defined in claim 1, wherein the regulator circuit comprises:

first controlled switching means interposed between the supply diagonal of the Wheatstone bridge and one of the input terminals and adapted to switch on or off the power supply to the said bridge,

a first pilot circuit for generating control signals for closing the said first switching means, and

a control circuit having an input connected to the measuring diagonal of the Wheatstone bridge, the control circuit controlling the first pilot circuit to enable or inhibit the latter alternately in a succession of phases the duration of which depends, according to a formula of the proportional integral type, upon the value of the said signal present on the measuring diagonal of the Wheatstone bridge, the said first pilot circuit in the inhibition phases controlling the periodic brief closure of the first controlled switching means so as to allow periodic feeding, even during the said inhibition phases, of the supply current to the Wheatstone bridge, so as to maintain the heater partially energised.

3. The device defined in claim 2, wherein the first controlled switching means comprise a thyristor (SCR) and the first pilot circuit comprises a pulse generator incorporating a unijunction transistor (UJT).

4. The device defined in claim 2, wherein the control circuit consists of a differential amplifier for amplifying the signal present on the measuring diagonal of the Wheatstone bridge, an integrator circuit connected to the output of the differential amplifier and a first threshold comparator connected to the output of the integrator circuit and arranged to inhibit the said first pilot circuit when the voltage at the input to said first comparator exceeds a pre-established threshold value.

5. The device defined in claim 1, including an electromagnet cooperating with the general switch, and wherein the timer comprises a ramp generator, a second threshold comparator connected to the ramp generator, and a second pilot circuit connected to the output of the second comparator, said second pilot circuit being adapted to keep the general switch closed for the said predetermined interval by means of the energisation of the said electromagnet resulting from closure of the general switch.

6. The device defined in claim 5, including second controlled switching means controlling the current supply to the said electromagnet, the second pilot circuit, at the end of the said timed interval, de-energising the electromagnet by opening second controlled switching means.

7. The device defined in claim 6, wherein the second controlled switching means comprise a TRIAC.

8. The device defined in claim 1, wherein the general switch is a normally open microswitch so arranged as to be closed by means of downward pressure exerted upon an inverted container accommodated in the support means.

9. The device defined in claim 5, wherein the general switch comprises a normally open microswitch and wherein the container support means are displaceable and, as a result of downward pressure exerted on the inverted container housed in said support means the latter are displaced to position the cover of the container in contact with the heater and at the same time to close the microswitch, said contact being maintained for the whole duration of the heating of the liquid by virtue of the force exerted on the support means by the said electromagnet energised upon closure of the microswitch.

10. The device defined in claim 9, wherein the container support means comprise an elongate lever, fixing means securing one end of the lever cantilever-fashion to the heater support means, a forked support provided on the other end of the lever said forked support being adapted to accommodate the inverted container, said fixing means keeping the forked support in a substantially horizontal position in a rest condition of the device and allowing elastic deflection of the lever so that the said forked support, as a result of said downward pressure on the container, can be depressed so as to bring the cover of the inverted container into contact with the heater;

such deflection causing closure of the microswitch, which is disposed below the lever, said microswitch being maintained closed for the entire heating interval by means of the electromagnet acting on the said lever.

11. The device defined in claim 10, wherein the heater support means comprise a support plate and a cup-shaped container the bottom of which is fixed to the support plate, the open upper end of the container being disposed below the said forked support, and elastic means within the cup-shaped container supporting the electrical resistive heater, said support plate being connected to the fixing means of the lever which constitutes the container support means.

12. The device defined in claim 11, wherein said elastic means comprise a number of springs interposed between the bottom of the cup-shaped container and the heater.

13. The device defined in claim 11, wherein the support plate carries a printed circuit which interconnects the electrical components of the electronic control unit.

14. The device defined in claim 1, wherein the electrical resistive heater has a casing in the shape of a plano-convex lens, the convex face of the heater casing being uppermost and constituting a heating surface of the said heater, while the flat face of the casing is connected by the said elastic support means to the bottom of the cup-shaped container, the said heater casing containing a heating element wound spirally on an insulating support and arranged in thermal contact with the said heating surface.

15. The device defined in claim 14, wherein the heating element comprises nickel wire.