Modular electrical switch/outlet assembly

• US 4,166,934 A
• Filed: 08/15/1978
• Issued: 09/04/1979
• Est. Priority Date: 08/15/1978
• Status: Expired due to Term

• Current Assignee: Louis Marrero
• Original Assignee: Louis Marrero
• Inventors: Marrero, Louis
• Primary Examiner(s): Bell, Houston S.
• Application Number:
  US05/934,062
• Time in Patent Office: 385 Days
• Field of Search: 200/51 R, 200/51.02, 174/53, 174/55
• US Class Current: 200/51.00R
• CPC Class Codes: H01H 9/02 Bases, casings, or covers accommodating more than one switch or a switch and another electrical component H02B1/26
• CPC Class Codes: H01R 2103/00 Two poles
• CPC Class Codes: H01R 24/76 with sockets, clips or analogous contacts and secured to apparatus or structure, e.g. to a wall
• CPC Class Codes: H01R 4/48 utilising a spring, clip, or other resilient member H01R4/52 takes precedence

Abstract

A modular electrical switch/outlet assembly is provided which contains an easy-to-wire wiring box which articulates contact pairs in the form of sockets for bayonet type prongs so that the wiring box will accept alternatively either an electrical outlet module or a switch module, both of which are provided with a pair of connector prongs to mate with the wiring box. All of the parts and sub-assemblies are so constructed that they can be dismantled entirely so that only the elemental parts need be replaced in case of breakage rather than requiring replacement of the entire unit or major sub-assemblies.

Claims

1. A modular switch/outlet assembly comprising:

(a) a wiring box having a pair of conductive elements with connection means to attach a pair of wires thereto, said conductor elements each having at least one externally accessable contact point for the coupling thereto of an electric utilization means and means to releasibly mount a utilization means in coupled relationship to said conductive elements and in electrical contact with said contact points; and

,

(b) releasible mounting means to mount said wiring box to a member of a building.

2. Structure according to claim 1 wherein said releasible mounting means comprises a mounting bracket to be nailed to a building stud and a mounting plate releasibly connected to said mounting bracket, said mounting plate having a pair of inwardly directed and biased releasible detents to engage said wiring box.

3. Structure according to claim 2 wherein said mounting bracket includes top and bottom horizontal panels having lateral slots therein, and said mounting plate has tabs narrower than said slots and engageable therein to permit the lateral play of said mounting plate relative to said mounting bracket to permit precise alignment prior to final positioning.

4. Structure according to claim 2 wherein said releasible detents are releasible from the front, and said utilization means is mounted to the front of said wiring box and removably forwardly such that said wiring box is removable from the front from said mounting means.

5. Structure according to claim 1 wherein said wiring box includes a two piece separable insulated casing substantially enclosing said conductive elements.

6. Structure according to claim 1 wherein said utilization means comprises a pair of removeable switch modules.

7. Structure according to claim 6 wherein said switch modules are operated by toggles and said toggles are rotatably mounted on a common spindle.

8. Structure according to claim 7 wherein said switch modules are separable from one another, identical, and invertable to reverse the mode of operation.

9. Structure according to claim 8 wherein said toggles are separated by a spacer, and said spacer has means engaging both of said toggles for concommitant rotation.

10. Structure according to claim 9 wherein said engaging means comprises pegs engaged in sockets defined in said switches, said spacer has a bore engaged on said spindle, and said spacer has an alternative bore for engaging said spindle with said pegs free of said sockets.

11. Structure according to claim 1 wherein said wiring box includes an insulated casing which houses said pair of conductive elements, and said conductive elements articulate an upper set of contact points and a lower set of contact points and each conductive element includes a frangible central portion to permit the electrical isolation of said upper and lower sets of contact points, respectively, and including access means provided in said casing for providing access to said frangible portions for the purpose of breaking same.

12. Structure according to claim 11 wherein said access means comprise thin-walled weakened frangible portions of said casing.

13. Structure according to claim 1 and including a mounting framework mounting said wiring box said connection means receive cables from the rear of said wiring box, and further including a pair of opposed cable gripping gates pivotally mounted on parallel axes and being capable of swinging rearwardly into cable-engaging relationship and including means connected said gates together to grip a group of cables therebetween.

14. Structure according to claim 13 wherein said gates each have a pair of outwardly directed tabs and said mounting framework includes a mounting plate defining a pair of holes having openings to receive said tabs into said holes whereby said gates are pivotally engaged by said tabs in said holes.

15. Structure according to claim 1 wherein said contact points are sockets to receive bayonet-type prongs from a utilization means.

16. Structure according to claim 1 and including a mounting framework and a ground wire clip attached to said framework, said ground wire clip comprising a plurality of generally parallely extended zig-zag parallel fingers to receive successive ground wires therebetween.

17. Structure according to claim 1 wherein said utilization means comprise a pair of electrical outlet modules.

18. Structure according to claim 17 wherein each of said outlet modules comprises an insulation casing having a pair of channels therethrough, and including a pair of elongated conductive clips each defining a female end to receive plug prongs, and said bayonet terminals at the other end.

19. Structure according to claim 17 wherein the female ends of said clips are defined by resilient side panels and said insulation casing has a transverse slot communicating in part with said clip channels and including a wedge receivable in said slot to compress said female ends to capture any multi-filament wire entrained therein.

20. Structure according to claim 17 wherein each of said contact points comprises a socket and each of said outlet modules is provided with a pair of bayonet terminals to seat in said sockets, and further including a positioning plate having keys to engage keyways provided in said modules and a facia plate mounting said positioning plate.

21. Structure according to claim 20 and including a ground strap retained on said positioning plate having ground prong sockets to receive ground prongs from a plug, and including ground wire connection means and a conduction path defined between said strap and said ground wire connection means.

22. Structure according to claim 20 wherein said outlet modules is each provided with a pair of opposite shoulders and said facia plate includes a pair of rearwardly extended resilient clips releasibly engaging said modules.

23. Structure according to claim 20 wherein said facia plate includes a pair of notched spring tabs to alternatively engage said positioning plate or the spindle of a pair of toggle switches.

24. Structure according to claim 1 wherein each of said connection means comprises an opening in one of said conductive elements through which a monofilament wire can be pushed, one side of said opening by fixed and the other shaped to define a yielding leaf spring, and further including a spring member opposite said leaf spring such that a monofilament is captured on one side by said fixed side and spring member and on the other side by said leaf spring.