Gas control unit for a burner

• US 4,168,719 A
• Filed: 03/31/1977
• Issued: 09/25/1979
• Est. Priority Date: 04/06/1976
• Status: Expired due to Term

• Current Assignee: Steel Radiators Limited
• Original Assignee: Steel Radiators Limited
• Inventors: Renshaw, Edward J.
• Primary Examiner(s): Cline, William R.
• Assistant Examiner(s): Gerard, Richard
• Application Number:
  US05/783,430
• Time in Patent Office: 908 Days
• Field of Search: 137/65, 137/312, 137/613, 431/22, 431/51, 431/16, 236/1 E
• US Class Current: 137/312
• CPC Class Codes: F23N 1/005 using electrical or electromechanical means F23N1/04 - F23N1/10 take precedence
• CPC Class Codes: F23N 2231/18 Detecting fluid leaks
• CPC Class Codes: F23N 2235/14 electromagnetically operated
• CPC Class Codes: F23N 2235/18 Groups of two or more valves
• CPC Class Codes: F23N 2235/20 Membrane valves
• CPC Class Codes: F23N 2241/04 Heating water
• CPC Class Codes: Y10T 137/1407 Combustion failure responsive fuel safety cut-off for burners
• CPC Class Codes: Y10T 137/5762 With leakage or drip collecting
• CPC Class Codes: Y10T 137/7825 Rectilinear valve stem rigid with reactor surface
• CPC Class Codes: Y10T 137/86895 Plural disk or plug
• CPC Class Codes: Y10T 137/87917 Flow path with serial valves and/or closures

Abstract

A gas control device for controlling the gas supply to the burner of a domestic hot water boiler has two main valves arranged in series in the gas flow path so as when closed to define a chamber between them. A second chamber is communicable with this chamber through an auxiliary valve which is open when the main valves are closed and closed when the main valves are open. A shut-off valve is responsive to the pressure in the second chamber so as to close the flow path if gas leaks through the upstream main valve when supposedly closed. The subsequent closing of the auxiliary valve when the main valves are later opened maintains the pressure in the second chamber so that the shut-off valve remains closed.

Claims

1. A gas control device for controlling the flow of gas to a burner, which comprises:

a first, upstream main valve and a second, downstream main valve arranged in spaced and series relation to the gas flow path through the device for movement together between open positions in which they allow for gas flow through the device and a closed position in which they close the flow path and segregate a first chamber within the gas flow path, a second chamber which is closed when the main valves are open but which is communicable with the first chamber through a passage controllable by an auxiliary valve arranged to open when the main valves are closed and close when the main valves are opened, and a shut-off valve which is normally open but which is responsive to the gas pressure within the second chamber so as on leakage of gas past the first main valve when in the closed position, to close an orifice forming part of the gas flow path and, by virtue of closure of the second chamber by the auxiliary valve closing said passage, to maintain the gas flow path closed when the main valves are subsequently opened.

2. A gas control device according to claim 1, wherein the main valves and the auxiliary valve are mounted in spaced relation along a common actuating spindle with the auxiliary valve intermediate the main valves.

3. A gas control device according to claim 1, having a throttling valve arranged in association with the said orifice on the upstream side thereof, the device being arranged so that in normal burner operation, when the main valves are open and substantially no pressure of leakage gas exists in the second chamber, the throttling valve is movable in relation to the orifice so as to vary the rate of gas flow through the device from a lower rate suitable for ignition to a substantially higher rate suitable for full burner operation.

4. A gas control device according to claim 3, arranged so that in normal burner operation, when the main valves are open and substantially no pressure of leakage gas exists in the second chamber, the throttling valve is biassed toward the orifice, the device including a stop member arranged to limit movement of the throttling valve toward the orifice to a first position in which it restricts the gas flow through the device to a first rate suitable for burner ignition, the stop member being operable when ignition is achieved to cause the throttling valve to move to a second position in which it allows gas to pass through the orifice at a second rate substantially higher than the first and suitable for full burner operation.

5. A gas control device according to claim 4, arranged to provide the said bias at least in part by the pressure of gas in the gas flow path downstream of the first chamber.

6. A gas control device according to claim 4 wherein the said stop member comprises a bimetallic strip.

7. A gas control device according to claim 3 which includes a control member arranged to define for the throttling valve a first position in which it restricts the gas flow through the orifice to a first rate suitable for burner ignition, the control member being operable when ignition is proved to move said throttling valve to a second position in which it allows gas to pass through the orifice at a second rate of flow substantially higher than the first and suitable for full burner operation, the movement of the throttling valve from the first to the second position being in the sense to approach the shut-off valve towards the orifice.

8. A gas control device according to claim 7 wherein the said control member comprises a bimetallic strip.

9. A gas control device according to claim 1, wherein the shut-off valve is arranged for actuation by a member by which it is movable in the direction towards the orifice in response to the pressure of leakage gas in the second chamber, and in the direction away from the orifice by the pressure of gas in a third chamber forming part of the gas flow path downstream of the first chamber.

10. A gas control device according to claim 9, wherein said movable member by which the shut-off valve is actuable comprises a flexible diaphragm separating the second and third chambers from one another and defining part of each of these chambers.

11. A gas control device according to claim 9 wherein the throttling valve is mounted with the shut-off valve so as to be actuable simultaneously therewith by the said movable member by which the shut-off valve is actuable.