Apparatus and method for offshore drilling at great depths

• US 4,170,266 A
• Filed: 08/10/1977
• Issued: 10/09/1979
• Est. Priority Date: 08/11/1976
• Status: Expired due to Term

• Current Assignee: Jose M. Fayren
• Original Assignee: Jose M. Fayren
• Inventors: Fayren, Jose M.
• Primary Examiner(s): Purser, Ernest R.
• Assistant Examiner(s): Favreau, Richard E.
• Application Number:
  US05/823,263
• Time in Patent Office: 790 Days
• Field of Search: 175/7, 175/5, 175/8, 175/9, 175/10, 166/0.5, 166/0.6, 166/366, 166/362, 166/357, 166/350, 166/358, 405/195, 405/200
• US Class Current: 175/7
• CPC Class Codes: B63B 1/107 Semi-submersibles; Small waterline area multiple hull vessels and the like, e.g. SWATH
• CPC Class Codes: B63B 2001/044 with a small waterline area compared to total displacement, e.g. of semi-submersible type
• CPC Class Codes: B63B 35/4413 Floating drilling platforms, e.g. carrying water-oil separating devices
• CPC Class Codes: B63B 77/00 Transporting or installing offshore structures on site using buoyancy forces, e.g. using semi-submersible barges, ballasting the structure or transporting of oil-and-gas platforms
• CPC Class Codes: E02B 17/027 steel structures E02B17/021 takes precedence
• CPC Class Codes: E21B 43/01 specially adapted for obtaining from underwater installations

Abstract

An offshore drilling installation comprising an underwater base spaced from an underwater buoy and in communication therewith by a connecting conduit. The underwater buoy represents the upward extension of the sea bed which serves to support an above-sea platform. The underwater buoy is further secured to the sea bed by mooring lines. Oil containing means is provided in the underwater base.

Claims

1. An installation for the exploitation of underwater oil or other hydrocarbon deposits, especially deposits located in deep water, comprising:

an underwater base disposed on a sea bed;

sharp-edged projection means, located at the underside of said underwater base, for fixing said underwater base on said sea bed;

a lower circuit means, accommodating therein a plurality of tubular ducts projecting upwardly from said underwater base to a moderate depth, for reducing the wave action effect at the surface;

an underwater buoy situated at the top end of the lower conduit means and having a certain buoyancy;

an upper conduit which projects upwardly from said underwater buoy to about the level of the sea or thereabove; and

mooring means for securing said underwater buoy to the sea bed and for maintaining said lower conduit means in substantially vertical orientation,

said lower conduit means having a bottom portion extending through said underwater base and being affixed directly into said sea bed,

said underwater buoy including well-head control means for drilling into said sea bed.

2. An installation according to claim 1 wherein said mooring means comprises a radial assembly of mooring lines having anchoring means for securing said lines to said sea bed.

3. An installation according to claim 1, further comprising a plurality of tubular ducts extending through said lower conduit means and drill means extending through said tubular ducts during drilling operations.

4. An installation according to claim 1, wherein a wall of the lower conduit means includes orifices through which the interior of said lower conduit means is in fluid communication with sea water.

5. An installation according to claim 1, wherein said underwater buoy is of sufficient size to house at least one well-head unit by which drilling operations can be carried out from the surface of the sea.

6. An installation according to claim 1, wherein:

said underwater base includes chambers in a prefabricated cellular structure which is floatable to the point where the underwater base is to be submerged,

a semi-submersible platform is positioned above said underwater base when assembled,

orifice means, arranged in the lower conduit means, for partially filling said chambers in the cellular structure of the underwater base so that the weight of the underwater base slightly exceeds its displacement, said underwater base being suspended by said lower conduit means, and

drilling means extend through said plurality of tubular ducts for penetrating said sea bed at a drilling site.

7. An installation according to claim 1, wherein said underwater base comprises a cellular structure having internal chambers, the total volume of said chambers being such that, when said chambers are empty or are filled with a low-density substance, the cellular structure can float in sea water and, when said chambers are filled with water or a high-density fluid, the cellular structure can submerge to drive the sharp-edged projection means into the sea bed.

8. An installation according to claim 7, wherein said internal chambers are formed with at least one orifice which communicates with the exterior thereof into an interior of the lower conduit means.

9. An installation according to claim 7, wherein the internal chambers of a plurality of the underwater bases include means for intercommunicating with one another, said internal chambers being in communication with the sea, thereby eliminating external hydrostatic pressure.

10. An installation according to claim 9, wherein:

said plurality of tubular ducts carries oil to a working platform, said working platform includes separating means and treating means,

said internal chambers of the plurality of the underwater bases include storage tanks to which said oil is pumped and wherein said oil displaces water to occupy a top part of an interior of said storage tanks, said interior of the storage tanks being in communication with the sea via orifices formed in the bottom part of said storage tanks, and

said lower conduit means includes monitoring means for sensing the presence of oil in water in spaces inside said lower conduit means.

11. An installation according to claim 1, further comprising:

a first plurality of underwater bases disposed near one another,

a corresponding plurality of lower conduit means and underwater buoys,

said plurality of underwater buoys forming the vertices of a polygon,

a non-deformable spatial framework including a plurality of the upper conduits supported on said underwater buoys and emerging from the water to support a working platform,

whereby said spatial framework rests on a floating foundation formed of said underwater buoys and situated at an effectively reduced depth so that the stability of the spatial framework and the working platform is provided by said underwater buoys.

12. An installation according to claim 11, further comprising:

a second plurality of independent satellite underwater bases disposed near the first plurality of underwater bases, and

means for transferring production to the assembly formed by the first plurality of underwater bases on whose underwater buoys said spatial framework is supported.

13. An installation according to claim 11, wherein:

said working platform is constructed in the form of a prefabricated floating hull containing production equipment positioned between pillars of the spatial framework and secured thereto.

14. A method of offshore drilling for hydrocarbons comprising the steps of:

floating a cellular base having sharp-edged projections on its bottom;

positioning said base at a drilling location between pillars of a semi-submersible platform previously moored at said drilling location;

partially flooding chambers of the base so that its weight slightly exceeds its displacement;

submerging said base;

adding sections of lower conduit to said base as it descends;

attaching a partially water-filled underwater buoy to said lower conduit;

adding additional conduit to continue the descent until said base makes contact with a sea bed;

selectively flooding said base to increase the weight of said base in order to drive the sharp-edged projections on the bottom of the base into the sea bed, thereby securing said base to said sea bed;

driving a bottom extension of said lower conduit into said sea bed thereby forming a continuous path from said platform to the sea bed; and

drilling into said sea bed from said platform.

15. The improvement according to claim 14, further comprising the steps of:

attaching mooring lines to the underwater buoy; and

anchoring said mooring lines to the sea bed.

16. In an installation for offshore drilling of underwater hydrocarbon deposits located at great depths of water, which includes an underwater base disposed on a sea bed;

a lower underwater conduit projecting upwardly from the base to a zone of moderate depth;

an underwater buoy situated at a top end of the lower underwater conduit;

an upper underwater conduit which projects upwardly from said underwater buoy to about the level of the sea or thereabove;

a radial assembly of mooring lines for securing said underwater buoy to the sea bed;

wherein the improvement comprises;

said underwater base being of cellular construction of appreciable weight, an interior of which is formed with empty spaces;

sharp-edged projections being provided on the underside of the base for securement purposes;

orifice means, being provided at a lower part of the lower underwater conduit, for filling empty space in the base with high density fluid to increase its weight so that the sharp-edged projections on the underside of the base and a bottom extension of the lower underwater conduit are driven into the sea bed; and

said lower underwater conduit being integral with the underwater buoy to prevent horizontal movements caused by waves and currents between the underwater conduit and the underwater buoy.

17. The improvement according to claim 16, wherein:

said underwater buoy is constructed to house operating valves and at least one well-head unit;

said lower underwater conduit includes a plurality of tubular ducts disposed therein; and

said tubular ducts penetrating the sea bed so that drilling operations can be carried out from a semi-submersible type platform by passing a drill through said at least one well-head unit located at the underwater buoy and through the tubular ducts disposed within the lower underwater conduit.

18. The improvement according to claim 16, wherein the cellular construction of the underwater base stores produced crude oil in storage tanks,

said storage tanks being in fluid communication with the sea so that said cellular construction is not subjected to external hydrostatic pressure;

said storage tanks being initially filled with water but, as production of oil progresses, the oil is injected into the storage tanks and displaces the water which is discharged to the sea via the lower underwater conduit, which communicates with the sea and also with a bottom part of the storage tanks.