Electrical connector having multiple terminal receptacle receiving different plugs

• US 4,179,179 A
• Filed: 05/17/1978
• Issued: 12/18/1979
• Est. Priority Date: 05/17/1978
• Status: Expired due to Term

• Current Assignee: Ingersoll Equipment Company
• Original Assignee: Whitaker Cable Corporation
• Inventors: Lowden, Lawrence C.
• Primary Examiner(s): Desmond, E. F.
• Application Number:
  US05/906,736
• Time in Patent Office: 580 Days
• Field of Search: 339/92 R, 339/93 R, 339/126 RS, 339/129, 339/49 R, 339/186 M, 339/185 R, 339/196 A, 339/92 M, 248/27.3
• US Class Current: 439/278
• CPC Class Codes: H01R 13/514 composed as a modular blocks or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them
• CPC Class Codes: H01R 13/52 Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
• CPC Class Codes: H01R 13/56 Means for preventing chafing or fracture of flexible leads at outlet from coupling part
• CPC Class Codes: H01R 13/621 Bolt, set screw or screw clamp
• CPC Class Codes: H01R 13/74 Means for mounting coupling parts in openings of a panel
• CPC Class Codes: H01R 27/00 Coupling parts adapted for co-operation with two or more dissimilar counterparts for dissimilar contact members H01R13/35; supported only by co-operation with a counterpart H01R31/00; with a holder adapted for supporting apparatus to which its counterpart is attached H01R33/90
• CPC Class Codes: Y10S 439/954 Special orientation of electrical connector

Abstract

A multiple contact electrical connector is provided with a universal receptacle adapted to mate alternatively with a single plug or various combinations of plugs while maintaining polarity of the contacts in the connector. The receptacle is provided with a resilient exterior for forming weatherseals at the interface between mating male and female terminals in the connector, yet also has a rigid central core providing sufficient strength for positive coupling with the mating plugs. In preferred forms, each plug has a centrally attached threaded bolt adapted to be received within a complemental insert formed in the rigid core of the receptacle for facilitating coupling and uncoupling of the plugs with the receptacle and for locking mating terminals in electrical contact with one another. The resilient receptacle is particularly adapted for releasable sealed mounting on the firewall of a motor vehicle by virtue of the provision of a removable U-shaped clip which captively engages the firewall in cooperation with a flange formed in the resilient body of the receptacle.

Claims

1. In a multiple contact connector, a universal receptacle for mating with a plug assembly comprising either a single multiple terminal plug or various combinations of smaller plugs, said universal receptacle including:

a formed body;

a plurality of female connector terminals supported on said body; and

a number of male connector terminals carried on the body,

said male terminals being arranged relative to said female terminals in a manner to permit only one orientation and position for each of said plugs relative to said receptacle, whereby polarity across the connector is assured for all combinations of plugs.

2. The invention of claim 1, said body having a resilient exterior for forming a weatherseal with said plug assembly at each of said terminals, said body having a rigid central core to provide adequate strength for mating with said plug assembly.

3. The invention of claim 2;

and means for mechanically coupling and uncoupling said receptacle and plugs, said means including a threaded bolt adapted to be captively retained centrally within each of said plugs, and a threaded insert in said core for each of said threaded members, said coupling means serving to releasably lock said receptacle and plug assembly in mating engagement.

4. The invention of claim 3, said receptacle having sixteen of said terminals arranged in four rows of four terminals each.

5. The invention of claim 4, there being three of said male terminals, the latter all being disposed in the same row.

6. The invention of claim 1, said base having a keyway formed therein adjacent one of said male terminals adapted to complementally receive a key on one of said plugs.

7. The invention of claim 6, said receptacle having sixteen of said terminals, the latter being arranged in four rows of four terminals each.

8. The invention of claim 7, there being five of said male terminals, three of said male terminals being disposed in one of said rows, the remainder of said male terminals being disposed in a second row remote from said one row.

9. In a motor vehicle having a firewall, a multiple contact connector forming an electrical interface for circuits of the vehicle electrical system passing through the firewall:

a unitary receptacle including a resilient central body supporting a plurality of female connector terminals;

a plug assembly including a complemental first number of male terminals for mating with said female terminals when said assembly and said receptacle are coupled together; and

polarizing means for permitting said plug assembly to be coupled with said receptacle in only a single predetermined orientation whereby to maintain polarity across the connector,

said polarizing means including a number of second male connector terminals on said receptacle forming a radially asymmetrical array with said first female terminals thereon, and complemental second female connector terminals on said plug assembly disposed to mate with said second male terminals,

said plug assembly comprising a plurality of plugs each having terminals thereon, the total number of terminals on said plugs being equal to the number of terminals on said receptacle.

10. The invention of claim 9, and means for releasably mounting said receptacle in an opening through said firewall, said means including an integral flange on the resilient body of said receptacle adapted to abut against one side of said firewall adjacent the periphery of said opening, and a deformable clip adapted to releasably engage said body in spaced relation from said flange whereby said firewall may be captively retained between said flange and said clip when the body is positioned within said opening.

11. The invention of claim 10, said clip being generally U-shaped, having a pair of elastically bendable legs adapted to grippingly engage the body of said receptacle, said body having a circumscribing, clip-engaging raised ridge for precluding movement of said clip in a direction away from said flange.

12. The invention of claim 10, said flange having a resilient raised rim adapted to sealingly engage the firewall adjacent said opening when the receptacle is mounted thereon.

13. The invention of claim 9, said plug assembly comprising a pair of plugs each having half as many terminals as said receptacle.

14. The invention of claim 13, each of said plugs having at least one second female terminal.

15. The invention of claim 9, said plug assembly comprising three plugs, one plug having half as many terminals as said receptacle, the other two plugs each having one-fourth as many terminals as said receptacle.

16. The invention of claim 15, each of said plugs having at least one second female terminal.