Method and apparatus for determining the capacity of lead acid storage batteries

• US 4,180,770 A
• Filed: 03/01/1978
• Issued: 12/25/1979
• Est. Priority Date: 03/01/1978
• Status: Expired due to Term

• Current Assignee: Ideal Industries Incorporated
• Original Assignee: Anderson Wood Products Company
• Inventors: Eby, Richard L.
• Primary Examiner(s): Tokar, M.
• Application Number:
  US05/882,323
• Time in Patent Office: 664 Days
• Field of Search: 320/44, 320/45, 320/48, 324/29.5
• US Class Current: 324/429
• CPC Class Codes: G01R 19/16542 for batteries charge condition monitoring in G01R31/36
• CPC Class Codes: G01R 31/379 for lead-acid batteries
• CPC Class Codes: G01R 31/386 using test-loads
• CPC Class Codes: Y10S 320/21 State of charge of battery

Abstract

A method and apparatus for determining the capacity of lead acid storage batteries are disclosed. The battery'"'"'s initial open circuit voltage is stored in a settable memory. Thereafter, the open circuit voltage values of the battery throughout the discharge period are determined by measuring loaded voltages with reference to the stored open circuit voltages to detect the discharge rates. The rates of discharge are used to reset the stored value of the initial open circuit voltage measurement thereby producing a moving reference. The memory output value is a function of the capacity of the battery. During the charge period, the charge voltages are measured with reference to the stored open circuit voltages to detect the charge rates. The rates of charge are used to reset the stored value of an initial open circuit voltage measurement. Again, the memory output value is a function of the capacity of the battery.

Claims

1. A method for determining the capacity of a lead acid storage battery, said method comprising the steps of:

(1) sensing an initial open circuit voltage of the battery when no current flows through the battery;

(2) storing the value of said initial open circuit voltage;

(3) sensing the voltage of the battery while current flows through the battery in a first direction;

(4) comparing the value of the sensed voltage with the value of the stored initial open circuit voltage to produce a difference value representing the rate of current flow through the battery in said first direction;

(5) adjusting said stored initial open circuit voltage value as a function of said difference value to produce a first direction current flow, adjusted, stored voltage value; and

,

(6) utilizing said first direction current flow, adjusted, stored voltage value, said value representing the then capacity of the battery while current flows therethrough in said first direction.

2. The method of claim 1 further comprising thereafter the steps of:

(1) sensing for a second time the voltage of the battery while current flows through the battery in said first direction;

(2) comparing the value of the second time sensed battery voltage with the first direction current flow, adjusted, stored voltage value;

(3) adjusting said first direction current flow, adjusted, stored voltage value as a function of the difference between the value of the second time sensed voltage of the battery while current flows therethrough in the first direction and said first direction current flow, adjusted, stored voltage value to produce a first direction current flow, newly adjusted, stored voltage value; and

,

(4) utilizing said first direction current flow, newly adjusted, stored voltage value, said newly adjusted, stored voltage value representing the then capacity of the battery while current flows therethrough in said first direction.

3. The method of claim 1 further comprising the step of repeating step (1) through (4) of claim 2 n times where n≧

1.

4. The method of claim 1 further comprising the steps of:

(1) sensing the voltage of the battery for a predetermined period of time while current flows through the battery in said first direction; and

,

(2) integrating said sensed voltage over at least a portion of said predetmined time period.

5. The method of claim 1 further comprising the steps of:

(1) sensing the voltage of the battery while current flows through the battery in a second and opposite direction;

(2) comparing the value of the sensed voltage while current flows in said second and opposite direction with the value of the stored initial open circuit voltage to produce a difference value representing the rate of current flow through the battery in said second and opposite direction;

(3) adjusting said stored initial open circuit voltage value as a function of the difference between the value of the sensed voltage while current flows in said second and opposite direction and said stored initial open circuit voltage value to produce a second direction current flow, adjusted, stored voltage value;

(4) utilizing the second direction current flow, adjusted, stored voltage value, said value representing the then capacity of the battery while current flow therethrough in said second and opposite direction.

6. The method of claim 5 further comprising thereafter the steps of:

(1) sensing for a second time the voltage of the battery while current flows through the battery in said second and opposite direction;

(2) comparing the value of the second time sensed voltage while current flows in the second and opposite direction with the second direction current flow, adjusted, stored voltage value;

(3) adjusting said second direction current flow, adjusted, stored voltage value as a function of the difference between the value of the second time sensed voltage of the battery while current flows therethrough in said second and opposite direction and said second direction current flow, adjusted, stored voltage value to produce a second direction current flow, newly adjusted, stored voltage value; and

,

(4) utilizing said second direction current flow, newly adjusted, stored voltage value, said newly adjusted, stored voltage value representing the then capacity of the battery while current flow therethrough in said second and opposite direction.

7. The method of claim 6 further comprising the steps of repeating steps (1) through (4) of claim 6 n times where n≧

1.

8. A method for determining the capacity of a lead acid storage battery, said method comprising the steps of:

(1) sensing an initial open circuit voltage of the battery prior to a discharge period;

(2) storing the value of said initial open circuit voltage;

(3) sensing the voltage of the battery under load;

(4) comparing the value of the sensed loaded voltage with the value of the stored initial open circuit voltage to produce a difference value representing the rate of discharge of the battery;

(5) adjusting said stored initial open circuit voltage value as a function of said difference value to produce an adjusted, stored voltage value; and

,

(6) utilizing said adjusted, stored voltage value, said value representing the then capacity of the battery.

9. The method of claim 8 further comprising thereafter the steps of:

(1) sensing for a second time the voltage of the battery under load;

(2) comparing the value of the second time sensed loaded voltage with the adjusted, stored voltage value;

(3) adjusting said previously adjusted, stored voltage value as a function of the difference between the value second time sensed loaded voltage and said previously adjusted, stored, voltage value to produce a newly adjusted, stored voltage value; and

,

(4) utilizing said newly adjusted, stored voltage value, said newly adjusted, stored voltage value representing the then capacity of the battery.

10. The method of claim 9 further comprising the steps of repeating steps 1 through 3 of claim 8 n times where n≧

1.

11. The method of claim 8 further comprising the steps of:

(1) sensing the voltage of the battery for a predetermined period of time while the battery is under load; and

,

(2) integrating said sensed voltage over at least a portion of said predetermined time period.

12. A method for determining the capacity of a lead acid storage battery, said method comprising the steps of:

(1) sensing an initial open circuit voltage for the battery prior to a charge period;

(2) storing the value of said initial open circuit voltage;

(3) sensing the voltage of the battery under charge;

(4) comparing the value of the sensed charge voltage with the value of the stored initial open circuit voltage to produce a different value representing the rate of charge of the battery;

(5) adjusting said stored initial open circuit voltage value as a function of said difference value to produce an adjusted, stored voltage value; and

,

(6) utilizing said adjusted, stored voltage value, said value representing the then capacity of the battery.

13. The method of claim 12 further comprising thereafter the steps of:

(1) sensing for a second time voltage of the battery under charge;

(2) comparing the value of the second time sensed charged voltage with the adjusted, stored voltage value;

(3) adjusting said previously adjusted, stored voltage value as a function of the difference between the value second time sensed charge voltage and said previously adjusted, stored, voltage value to produce a newly adjusted, stored voltage value; and

,

(4) utilizing said newly adjusted, stored voltage value, said newly adjusted, stored voltage value representing the then capacity of the battery.

14. An apparatus for determining the capacity of a lead acid storage battery comprising:

(1) means for sensing an initial open circuit voltage of the battery when no current flows through the battery;

(2) means for storing the value of said initial open circuit voltage;

(3) means for sensing the voltage of the battery while current flows through the battery through the battery in a first direction;

(4) means for comparing the value of the sensed voltage with the value of the stored initial open circuit voltage to produce a difference value representing the rate of current flow through the battery in said first direction;

(5) means for adjusting said stored initial open circuit voltage value as a function of said difference value to produce a first direction current flow, adjusted, stored voltage value; and

,

(6) means for utilizing said first direction current flow, adjusted, stored voltage value, said value representing the then capacity of the battery while current flows therethrough in said first direction.

15. The apparatus of claim 14 further comprising:

(1) means for sensing the voltage of the battery while current flows through the battery in a second and opposite direction;

(2) means for comparing the value of the sensed voltage while current flows in said second and opposite direction with the value of the stored initial open circuit voltage to produce a difference value representing the rate of current flow through the battery in said second and opposite direction;

(3) means for adjusting said stored initial open circuit voltage value as a function of the difference between the value of the sensed voltage while current flows in said second and opposite direction and said stored initial open circuit voltage value to produce a second direction current flow, adjusted, stored voltage value;

(4) means for utilizing the second direction current flow, adjusted, stored voltage value, said value representing the then capacity of the battery while current flow therethrough in said second and opposite direction.

16. An apparatus for determining the capacity of a lead acid storage battery comprising:

(1) means for sensing an initial open circuit voltage of the battery prior to a discharge period;

(2) means for storing the value of said initial open circuit voltage;

(3) means for sensing the voltage of the battery under load;

(4) means for comparing the value of the sensed loaded voltage with the value of the stored initial open circuit voltage to produce a difference value representing the rate of discharge of the battery;

(5) means for adjusting said stored initial open circuit voltage value as a function of said difference value to produce an adjusted, stored voltage value; and

,

(6) means for utilizing said adjusted, stored voltage value, said value representing the then capacity of the battery.

17. An apparatus for determining the capacity of a lead acid storage battery comprising:

(1) means for sensing an initial open circuit voltage for the battery prior to a charge period;

(2) means for storing the value of said initial open circuit voltage;

(3) means for sensing the voltage of the battery under charge;

(4) means for comparing the value of the sensed charge voltage with the value of the stored initial open circuit voltage to produce a different value representing the rate of charge of the battery;

(5) means for adjusting said stored initial open circuit voltage value as a function of said difference value to produce an adjusted, stored voltage value, said value representing the then capacity of the battery.