Device for energizing a D.C. motor, comprising an accumulator battery

• US 4,187,536 A
• Filed: 06/12/1978
• Issued: 02/05/1980
• Est. Priority Date: 06/13/1977
• Status: Expired due to Term

• Current Assignee: US Philips Corporation (Koninklijke Philips N.V.)
• Original Assignee: US Philips Corporation (Koninklijke Philips N.V.)
• Inventors: Govaert, George A., Nijholt, Meinardus A. G., Rodenburg, Lammert
• Primary Examiner(s): Shoop, William M.
• Application Number:
  US05/914,570
• Time in Patent Office: 603 Days
• Field of Search: 318/345 R, 318/345 F, 318/345 G, 320/2, 363/20, 363/21, 363/97, 363/131, 363/147
• US Class Current: 363/21.17
• CPC Class Codes: H02M 3/33507 with automatic control of the output voltage or current, e.g. flyback converters H02M3/33561, H02M3/33569 take precedence
• CPC Class Codes: Y10S 388/903 Protective, e.g. voltage or current limit

Abstract

A small lightweight power-supply device a d.c. motor powered either by the a.c. supply voltage or by an accumulator battery which dissipates little power and has a well-defined output characteristic for a wide range of input voltages.

The device comprises a flyback converter, the forward sweep time being a function of the output voltage and the current through the primary winding of the transformer of the flyback converter. The forward sweep time is controlled by a control circuit which is integrated for the greater part. There is provided a starting circuit. A level detector in the control circuit ensures that this circuit is activated only when its supply voltage, which is applied via the secondary winding of the transformer, is sufficiently high.

Claims

1. A device for energizing a d.c. motor comprising a flyback converter having an output circuit to which the motor may be connected, the flyback converter comprising a control circuit, which for the greater part is designed as an integrated circuit, for generating control pulses having a fixed frequency of the order of tens of kHz and with a controlled pulse duration for controlling a switching element which is connected in series with a primary winding of a transformer in the flyback converter, the control circuit including means for controlling the pulse duration of the control pulses depending on the output voltage and the current through the primary winding of the transformer, a rechargeable accumulator battery connected in series with a secondary winding of said transformer, switching means for connecting the motor in parallel with the accumulator battery, a power-supply capacitor for energizing the control-circuit, said power-supply capacitor being charged from the secondary winding of the transformer, the control circuit further comprising a voltage-level detector which keeps the control circuit in the active state when the voltage across the power-supply capacitor exceeds a specific threshold voltage, a starting circuit including a starting capacitor for supplying, in the case of an inactive control circuit, a control current for the switching element provided that the voltage across the starting capacitor and the instantaneous input voltage exceed a specific level, and wherein the pulse duration controlling means includes a detection circuit for detecting the current through the primary winding of the transformer and also the instantaneous value of the input voltage so that the pulse duration of the control pulses is also determined by the instantaneous value of the input voltage.

2. A device as claimed in claim 1 wherein the pulse duration controlling means of the control circuit includes a voltage generator which supplies a periodic voltage with linear edges, a pulse-width modulator having a first input connected to the voltage generator, means for applying a voltage determined by the output voltage to a second input to said modulator, and a logic circuit for transferring pulses supplied by the pulse width modulator to a control input of the switching element, a first input of said logic circuit being connected to the output of the voltage generator and a second input thereof being connected to the output of the pulse-width modulator and to the output of the detection circuit.

3. A device as claimed in claim 2 wherein the voltage generator supplies a triangular voltage, and means connecting a control input of said voltage generator and a control input of the logic circuit to an output of the starting circuit.

4. A device as claimed in claim 1 or 2, wherein the starting circuit includes a thyristor circuit which comprises a zener diode, and a second switching element connected in parallel with the starting capacitor and having a control input connected to an output of the control circuit so that the starting circuit is deactivated while the control circuit is activated.

5. A device as claimed in claim 4, wherein the starting circuit further comprises a second thyristor circuit for turning off the first thryristor circuit when the voltage across the starting capacitor is below a specific value.

6. A device as claimed in claim 2 wherein the detection circuit includes a thyristor circuit having a control input, the switching element comprises a switching transistor with a resistor connected to its emitter, a voltage divider, means coupling the voltage across the emitter resistor and the voltage from the voltage divider to the control input of the thyristor circuit, means connecting the voltage divider in parallel with the series connection of the transformer primary winding and the collector-emitter path of the switching transistor.

7. A device as claimed in claim 4 wherein the detection cicrcuit comprises a differential amplifier including a pair of transistors connected in a longtailed pair cicuit configuration and having a first control input connected to a reference voltage source and a second control input connected to a voltage which is proportional to the current through the primary winding of the transformer, and means coupling the starting capacitor to the longtailed pair circuit to make the amplifier tail current proportional to the voltage across the starting capacitor.

8. A device as claimed in claim 7 wherein the detection circuit further comprises a second differential amplifier having a first input connected to the output of the first differential amplifier and a second input coupled to receive the output voltage of the flyback converter via a voltage divider.

9. A power supply device for energizing a D.C. motor comprising, a flyback converter that includes a transformer having a primary and a secondary winding and a controlled switching element connected in series with the primary winding across a pair of input supply voltage terminals, an output terminal coupled to the secondary winding for deriving an output voltage for said motor, switching means for selectively connecting a rechargeable battery in parallel with the motor, a control circuit coupled to a control electrode of said switching element for deriving control pulses of a fixed frequency and with a controllable pulse duration for controlling the operation of the switching element, a power-supply capacitor responsive to the voltage developed at said secondary winding for deriving an energizing voltage for the control circuit, and said control circuit comprises, means for controlling the pulse duration of the derived control pulses as a function of the output voltage and the current in the transformer primary winding, a voltage-level detector coupled to the power-supply capacitor for activating the control circuit when the voltage across said power-supply capacitor exceeds a given voltage level, and a starting circuit including a starting capacitor coupled to the primary winding for supplying a start signal to the control elctrode of the controlled switching element provided that the voltage across the starting capacitor and the input voltage exceed a given level and the control circuit is inactive.

10. A device as claimed in claim 9 wherein the means for controlling the pulse duration as a function of the primary winding current includes a detection circuit responsive to the primary winding current and to the input supply voltage for deriving a control signal that controls the pulse duration as a function of both the primary winding current and the input supply voltage.

11. A device as claimed in claim 10 wherein the detection circuit comprises first and second differential amplifiers, means for deriving a voltage proportional to the primary winding current, a source of reference voltage, means connecting first and second inputs of the first differential amplifier to said voltage deriving means and said reference voltage source, respectively, and means coupling first and second inputs of the second differential amplifier to the output of the first differential amplifier and to the flyback converter output terminal, respectively.

12. A device as claimed in claim 9 wherein said pulse duration controlling means of the control circuit further comprises, a waveform generator for deriving a periodic voltage having rising and falling linear edges, a pulse-width modulator having a first input coupled to the output of the waveform generator and a second input coupled to the output terminal of the flyback converter, a logic circuit having first and second inputs coupled to the waveform generator output and to the pulse-width modulator output, respectively, and means coupling the output of the logic circuit to the control electrode of the switching element to supply thereto said control pulses of controllable pulse duration.

13. A device as claimed in claim 12 wherein the means for controlling the pulse duration as a function of the primary winding current includes a detection circuit responsive to the primary winding current and the input supply voltage for deriving a control signal that varies as a function of the primary winding current and the input supply voltage, and means coupling said control signal to an input of the logic circuit to further control the pulse duration of said control pulses as a function of the detection circuit control signal.

14. A device as claimed in claim 12 wherein the control circuit further comprises an inhibit circuit responsive to control pulses supplied by the logic circuit and coupled to the starting capacitor for inhibiting the operation of the starting circuit when the control circuit is active to produce said control pulses.