Electrostatic-fluidized bed coating of wire
First Claim
1. A process for continuously applying a controlled thickness coating on an elongate electrical conductor, comprising the steps of(a) providing an upwardly extending hollow member having an upwardly facing port,(b) providing a bed of powder about said hollow member,(c) fluidizing said bed to an extent such that the upper surface of the bed is below the port,(d) electrically charging the fluidized bed with an electrical potential different from the electrical potential of the conductor by electrically charging electrode means disposed within said bed,(e) said conductor being a rectangular wire having an elongate cross-sectional shape including opposite narrow ends interconnected by a pair of elongate opposite sides,(f) disposing said electrode means in a angularly spaced apart, generally horizontal array with at least one charged electrode porjecting radially inwardly toward each elongate cross-section side of the rectangular wire and no electrode projecting inwardly toward either of said cross-sectional narrow sides,(g) advancing the conductor along a path through said hollow member and upwardly out of said port to effect coating of the powder onto the conductor,(h) adjusting the height of the port above the upper surface of the bed to control the thickness of the powder coating.
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Accused Products
Abstract
An elongate electrical conductor is continuously coated with electrostatically charged powder by passing the conductor upwardly through a tube into the upper portion of a container having a charged fluidized bed of the powder in a lower portion thereof. The tube extends upwardly through the bed and the tube height is adjusted relative to the upper surface of the bed to control the thickness of the powder coating. An array of electrodes having associated switches permits application of uniform coatings to conductors having a variety of shapes. Two or more conductors may be uniformly coated from the same fluidized bed in a container having a baffle which divides the upper portion into two or more compartments and spaced apart tubes extend upwardly into the different compartments.
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Citations
24 Claims
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1. A process for continuously applying a controlled thickness coating on an elongate electrical conductor, comprising the steps of
(a) providing an upwardly extending hollow member having an upwardly facing port, (b) providing a bed of powder about said hollow member, (c) fluidizing said bed to an extent such that the upper surface of the bed is below the port, (d) electrically charging the fluidized bed with an electrical potential different from the electrical potential of the conductor by electrically charging electrode means disposed within said bed, (e) said conductor being a rectangular wire having an elongate cross-sectional shape including opposite narrow ends interconnected by a pair of elongate opposite sides, (f) disposing said electrode means in a angularly spaced apart, generally horizontal array with at least one charged electrode porjecting radially inwardly toward each elongate cross-section side of the rectangular wire and no electrode projecting inwardly toward either of said cross-sectional narrow sides, (g) advancing the conductor along a path through said hollow member and upwardly out of said port to effect coating of the powder onto the conductor, (h) adjusting the height of the port above the upper surface of the bed to control the thickness of the powder coating.
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15. A process for continuously coating an elongate electrical conductor, comprising the steps of
(a) providing an upwardly extending hollow member having an upwardly facing port, (b) providing a plurality of horizontally spaced apart electrodes about said hollow member and near said port, (c) providing a bed of powder about said hollow member (d) fluidizing said bed to an extent such that the upper surface of the bed is intermediate the port and said electrodes, (e) electrically charging the electrodes with an electrical potential different from the electrical potential of the conductor, (f) advancing the conductor along a path through said hollow member and upwardly out of said port to effect coating of the powder onto the conductor, (g) providing a second upwardly extending hollow member having a second upwardly facing port, (h) providing a second plurality of horizontally spaced apart electrodes about said second hollow member and near said second port, (i) providing a second bed of powder about said second hollow member, (j) fluidizing said second bed to an extent such that the upper surface thereof is intermediate said second port and said electrodes of said second plurality, (k) electrically charging said plurality of electrodes with an electrical potential different from the electrical potential of a second elongate electrical conductor, (l) advancing said second conductor along a path through said second hollow member and upwardly out of said second port to effect coating of powder from said second bed onto said second conductor, (m) containing said fluidized bed in a lower portion of a container having an upper portion where the coating of both conductors is effected, (n) providing barrier means dividing said upper portion of the container into two separate regions such that each region is disposed above only one of said hollow member portions, said barrier means having a lower end spaced above a lower member of the container, said member supporting the beds thereabove, said lower end of said barrier means being disposed lower than each of said ports, and wherein the fluidized first-mention bed and the fluidized second bed constitute adjoining portions of a common fluidized bed, whereby charged particles are transferred from said common fluidized bed to each conductor in the region of the upper portion of the container adjacently above the port of the hollow member through which such conductor is advanced.
Specification