Toilet flush valve

• US 4,189,795 A
• Filed: 09/20/1978
• Issued: 02/26/1980
• Est. Priority Date: 09/20/1978
• Status: Expired due to Term

• Current Assignee: Frugal Technologies, Inc.
• Original Assignee: Angelo J. Conti, Ira Pile
• Inventors: Pile, Ira, Conti, Angelo J.
• Primary Examiner(s): Bell, Jr., Houston S.
• Application Number:
  US05/943,880
• Time in Patent Office: 524 Days
• Field of Search: 4/404, 4/403, 4/395, 4/378, 4/324, 4/394, 251/205, 251/206, 251/208, 137/403, 137/404
• US Class Current: 4/324
• CPC Class Codes: E03D 1/142 in cisterns with flushing valves
• CPC Class Codes: Y10T 137/7339 By weight of accumulated fluid

Abstract

An improved ball valve for toilet flush tanks for regulating the quantity of water released from a tank in a flush includes a gauged or adjustable water inlet hole at the bottom of the ball valve and an air bleed hole at the top of the ball valve. The water inlet hole at the bottom of the ball valve is adjustable in size for selectively setting the flow rate of water entering the ball valve during a flush action, and thereby determining the time the ball valve remains open to allow flush water to drain from the tank.

Claims

1. In flush valve apparatus for toilets for controlling water flow from the toilet flush tank to the toilet bowl, which apparatus includes a drain opening in the bottom of the flush tank and a hollow ball valve with a substantially enclosed chamber therein and an opening in the bottom portion thereof to the exterior of the ball valve, wherein said hollow ball valve is movably positioned over the drain opening in the toilet flush tank for selectively opening the drain and closing the drain to the flow of water out of said flush tank, and wherein said ball valve is buoyant in water in the flush tank when said chamber is substantially filled with air and displaced upwardly from said drain opening, the improvement comprising:

an air bleed hole extending through the upper portion of the ball valve near its upper extremity from the chamber to the exterior of the ball valve and the opening in the bottom extremity of the ball valve being gauged to allow water in the flush tank to flow into said ball valve at a predetermined rate to displace the air in the chamber when said ball valve is displaced upwardly from said drain opening to decrease the buoyancy of said ball valve at a rate sufficient to allow the force of gravity to overcome the buoyancy of said ball valve and cause the ball valve to move downwardly to seat in the drain opening when a preselected amount of water has flowed out of the drain opening.

2. In flush valve apparatus for toilets for controlling water flow from the toilet flush tank to the toilet bowl, which apparatus includes a drain opening in the bottom of the flush tank and a hollow ball valve with a substantially enclosed chamber therein and an opening in the bottom portion thereof to the exterior of the ball valve, wherein said hollow ball valve is movably positioned over the drain opening in the toilet flush tank for selectively opening the drain and closing the drain to the flow of water out of said flush tank, and wherein said ball valve is buoyant in water in the flush tank when said chamber is substantially filled with air and displaced upwardly from said drain opening, the improvement comprising:

an air bleed hole extending through the upper portion of the ball valve near its upper extremity from the chamber to the exterior of the ball valve, and flow rate adjustment means across said opening in the bottom extremity of said ball valve for selectively adjusting the flow rate of water flowing into said ball valve through said opening to displace the air in the chamber when the ball valve is displaced upwardly from said ball valve at a rate sufficient to allow the force of gravity to overcome the buoyancy of said ball valve and cause the ball valve to move downwardly to seat in the drain opening when a preselected amount of water has flowed out of the drain opening.

3. The improvement in flush valve apparatus of claim 2, wherein said flow rate adjustment means includes a plurality of inlet holes in the lower extremity of said ball valve, each of said inlet holes being of different diameter than the others and centered on the circumference of a common circle, and a rotatable selector valve rotatably mounted at the center of said circle over said inlet holes, said selector valve having one hole therethrough centered in axial alignment with the circumference of said circle such that said one hole in said valve is rotatable to alternative positions in respective alignment with a selected one of said inlet holes while closing the remaining of said inlet holes to allow water to flow through the selected one of said inlet holes into said ball valve, said hole in said selector valve being larger in diameter than the second largest of said inlet holes.

4. The improvement in flush valve apparatus of claim 3, wherein said ball valve has an attachment hole therein at the center of said circle, and said selector valve has an axially protruding attachment member extending therefrom with a resilient enlargement at its distal end adapted for insertion through said attachment hole such that said enlargement resists retraction of said attachment member from said attachment hole while accommodating rotation of said selector valve in relation to said ball valve.

5. The improvement in flush valve apparatus of claim 2, wherein said flow rate adjustment means includes an inlet hole in the lower extremity of said ball valve and a rotatable valve cap over the lower extremity of said ball valve that has a hole therethrough in eccentric relation to the axis of rotation of said valve cap and to said inlet hole.

6. The improvement in flush valve apparatus of claim 2, wherein said flow rate adjustment means includes an inlet hole in the sidewall of said ball valve near the lower extremity thereof, and an adjustably slidable valve sleeve positioned in the bottom extremity of said ball valve adjacent said inlet hole with a valve hole therethrough positioned to move into and out of alignment with said inlet hole as said valve sleeve is slidably moved in relation to said ball valve.

7. The improvement in flush valve apparatus of claim 6, including an axial threaded hole in said sleeve and an adjusting screw screwed into said threaded hole that has an enlarged head which bears against the lower extremity of the sidewall of said ball valve for adjustably moving said sleeve axially into and out of said ball valve.

8. In flush valve apparatus for toilets for controlling water flow from the toilet flush tank to the toilet bowl, which apparatus includes a drain opening in the bottom of the flush tank and a hollow ball valve with a substantially enclosed chamber therein and an opening in the bottom portion thereof to the exterior of the ball valve, wherein said hollow ball valve is movably positioned over the drain opening in the toilet flush tank for selectively opening the drain and closing the drain to the flow of water out of the flush tank, and wherein said ball valve is buoyant in water in the flush tank when said chamber is substantially filled with air and displaced upwardly from said drain opening, including a sealing surface near the upper extremity of the ball valve adapted for seating in the drain pipe of the flush tank when it is in closed position, the improvement comprising:

an air bleed hole extending through the upper portion of the ball valve near its upper extremity from the chamber to the exterior of the ball valve and under said sealing surface, and flow rate adjustment means on said air bleed hole for selectively adjusting the flow rate of air out of said ball valve.

9. The improvement in flush valve apparatus of claim 8, wherein said flow rate adjustment means includes a plurality of bleed holes in the upper extremity of said ball valve and under said sealing surface, each of said bleed holes being of different diameter than the others and centered on the circumference of a common circle, and a rotatable selector valve rotatably mounted at the center of said circle over said bleed holes, said selector valve having one hole therethrough centered in axial alignment with the circumference of said circle such that said one hole in said valve is rotatable to alternative positions in respective alignment with a selected one of said bleed holes while closing the remaining of said bleed holes to allow air to escape through the selected one of said bleed holes into said ball valve, said hole in said selector valve being larger in diameter than the second largest of said inlet holes.

10. The improvement in flush valve apparatus of claim 9, wherein said ball valve has an attachment hole therein at the center of said circle, and said selector valve has an axially protruding attachment member extending therefrom with a resilient enlargement at its distal end adapted for insertion through said attachment hole such that said enlargement resists retraction of said attachment member from said attachment hole while accommodating rotation of said selector valve in relation to said ball valve.

11. The improvement in flush valve apparatus of claim 8, wherein said flow rate adjustment means includes a laterally extending protrusion with a bleed hole therein protruding from the upper extremity of said ball valve under said sealing surface, and a rotatable valve cap over the protrusion that has a hole therethrough in eccentric relation to the axis of rotation of said valve cap and to said bleed hole.

12. The improvement in flush valve apparatus of claim 8, wherein said flow rate adjustment means includes a laterally extending protrusion extending from the sidewall of said ball valve near the upper extremity thereof and under said sealing surface, a bleed hole in the sidewall of said protrusion, and an adjustably slidable valve sleeve positioned in the protrusion adjacent said bleed hole with a valve therethrough positioned to move into and out of alignment with said bleed hole as said valve sleeve is slidably moved in relation to said protrusion.

13. The improvement in flush valve apparatus of claim 12, including an axial threaded hole in said sleeve and an adjusting screw screwed into said threaded hole that has an enlarged head which bears against the outer extremity of said protrusion for adjustably moving said sleeve axially into and out of said protrusion.