Heart valve prosthesis

• US 4,192,020 A
• Filed: 04/25/1977
• Issued: 03/11/1980
• Est. Priority Date: 05/07/1975
• Status: Expired due to Term

• Current Assignee: Albany International Corporation, Washington University In St Louis
• Original Assignee: Albany International Corporation, Washington University In St Louis
• Inventors: Clark, Richard E., Davis, Robert B., Skelton, John, Swanson, Wilbur M.
• Primary Examiner(s): Frinks, Ronald L.
• Application Number:
  US05/790,442
• Time in Patent Office: 1,051 Days
• Field of Search: 3/1.5, 3/1.4, 3/1
• US Class Current: 623/2.19
• CPC Class Codes: A61F 2/06 Blood vessels
• CPC Class Codes: A61F 2/2412 with soft flexible valve members, e.g. tissue valves shaped like natural valves check valves with flexible valve members in general F16K15/14
• CPC Class Codes: B21F 45/008 of medical instruments, e.g. stents, corneal rings medical science A61
• CPC Class Codes: D03D 15/283 synthetic polymer-based, e.g. polyamide or polyester fibres cellulose-based artificial fibres D03D15/225
• CPC Class Codes: D03D 3/02 Tubular fabrics
• CPC Class Codes: D03D 7/00 Woven fabrics designed to be resilient, i.e. to recover from compressive stress
• CPC Class Codes: D10B 2321/022 polypropylene
• CPC Class Codes: D10B 2331/04 polyesters, e.g. polyethylene terephthalate [PET]
• CPC Class Codes: D10B 2401/061 elastic
• CPC Class Codes: D10B 2509/00 Medical; Hygiene
• CPC Class Codes: Y10S 623/90 Stent for heart valve

Abstract

A prosthesis for an inadequate or diseased heart valve, the prosthesis being formed of a porous fabric comprising multifilament synthetic yarns supported on a plural-lobed frame. The frame has generally parallel legs each comprising a pair of rod portions. The fabric is inserted between the rod portions of the legs to form flexible leaflets. Each leaflet consists essentially of a textile of filaments having a substantial number of open interstitial spaces in the range of 20 to 40 microns evenly distributed throughout the fabric. The resulting composite structures are free of thrombogenic complications.

Claims

1. A heart valve prosthesis comprising in combination,

a frame having a plurality of mutually spaced, generally parallel legs, each leg comprising a pair of rod portions connected at one end thereof, each rod portion diverging at its other end in the form of a lobe connected with a rod portion of another leg, the lobes forming an aperture therebetween, and

a plurality of flexible porous fabric leaflets each consisting essentially of a textile of filaments having a substantial number of open interstitial spaces in the range of 20 to 40 microns evenly distributed throughout the fabric, each leaflet being inserted between the rod portions of two of said legs, being sealed to said legs and to the interconnecting lobe and having a free edge extending between said legs, the free edges of said leaflets being deflectable into mutual contact for sealing said aperture, the stretch characteristic of each leaflet having a region of easy elongation up to at least ten percent in directions both parallel and perpendicular to its free edge.

2. The combination according to claim 1, in which the textile comprises multifilament yarns of flattened configuration forming a thin fabric thereof.

3. The combination according to claim 2, in which the fabric has a thickness of about three to four diameters of the filaments.

4. The combination according to claim 1, in which the filament diameters are about 10 microns.

5. The combination according to claim 1, in which the filaments are uncoated and adapted to promote formation of a layer of living tissue that is sufficiently thin to be nourished by diffusion processes.

6. A heart valve prosthesis comprising, in combination,

a frame having three mutually equidistant, generally parallel legs each comprising a pair of rod portions connected at one end and diverging at the other end as lobes respectively connecting with rod portions of the other legs, the lobes forming an aperture therebetween, and

three flexible fabric leaflets each consisting essentially of a textile of filaments having a substantial number of open interstitial spaces in the range of 20 to 40 microns evenly distributed throughout the fabric, each leaflet being inserted between the rod portions of two of said legs, sealed to said legs and the interconnecting lobe and having a free edge extending between said legs, the free edges of said leaflets being deflectable into mutual contact for sealing said aperture, the leaflets being sealed to the frame by adhesive applied externally of the aperture.

7. The combination according to claim 6, in which the rod portions have rounded contours over which the leaflets roll when deflected, the leaflets being sealed to said rod portions by adhesive on surfaces thereof external to said rounded contours.

8. A heart valve prosthesis comprising in combination,

a frame having three mutually equidistant, generally parallel legs each comprising a pair of rod portions connected at one end and diverging at the other end as lobes respectively connecting with rod portions of the other legs, the lobes forming an aperture therebetween,

three flexible fabric leaflets each consisting essentially of a textile of filaments having a substantial number of open interstitial spaces in the range of 20 to 40 microns evenly distributed throughout the fabric, each leaflet being inserted between the rod portions of two of said legs, sealed to said legs and the interconnecting lobe and having a free edge extending between said legs, the free edges of said leaflets being deflectable into mutual contact for sealing said aperture, and

a second frame comprising a rod substantially congruent with said interconnecting lobes, the leaflets being sealed to and between said frames.

9. A heart valve prosthesis comprising, in combination,

a frame having three mutually equidistant, generally parallel legs each comprising a pair of rod portions connected at one end and diverging at the other end as lobes respectively connecting with rod portions of the other legs, the lobes forming an aperture therebetween, and

three flexible fabric leaflets each consisting essentially of a textile of filaments having a substantial number of open interstitial spaces in the range of 20 to 40 microns evenly distributed throughout the fabric, each leaflet being inserted between the rod portions of two of said legs, sealed to said legs and the interconnecting lobe and having a free edge extending between said legs, the free edges of said leaflets being deflectable into mutual contact for sealing said aperture, the leaflets each having elastic compliance in directions parallel and perpendicular to the free edge, the leaflets comprising yarns mutually separate by interstices and crimped in each of said directions, the crimps lying in planes generally parallel with the fabric and being bloomed in the interstices to form spaces of varying sizes and orientations between the filaments thereof.

10. The combination according to claim 9, in which each leaflet comprises yarns extending parallel and perpendicular to its free edge.

11. The combination according to claim 9, in which the free edges of the leaflets are selvages of uncut yarns.

12. The combination according to claim 9, in which each leaflet comprises a flat braided ribbon and the free edge is a selvage of uncut yarns.

13. The combination according to claim 12, in which each leaflet comprises longitudinal yarns extending parallel to the free edge and braid carrier yarns extending to the free edge at acute angles thereto.

14. A heart valve prosthesis comprising, in combination,

a frame having three mutually equidistant, generally parallel legs each comprising a pair of rod portions connected at one end and diverging at the other end as lobes respectively connecting with rod portions of the other legs, the lobes forming an aperture therebetween, and

three flexible fabric leaflets each consisting essentially of a textile of filaments having a substantial number of open interstitial spaces in the range of 20 to 40 microns evenly distributed throughout the fabric, each leaflet being inserted between the rod portions of two of said legs, sealed to said legs and the interconnecting lobe and having a free edge extending between said legs, the free edges of said leaflets being deflectable into mutual contact for sealing said aperture, the leaflets each having elastic compliance in directions parallel and perpendicular to the free edge, the elastic compliance of each leaflet in the direction parallel to the free edge differing from the elastic compliance in the direction perpendicular to the free edge.