Material heating apparatus

• US 4,192,288 A
• Filed: 07/07/1978
• Issued: 03/11/1980
• Est. Priority Date: 07/07/1978
• Status: Expired due to Term

• Current Assignee: Poweray Infrared Corporation
• Original Assignee: Poweray Infrared Corporation
• Inventors: Heller, Anton H.
• Primary Examiner(s): Scott, Samuel
• Assistant Examiner(s): Green, Randall L.
• Application Number:
  US05/922,779
• Time in Patent Office: 613 Days
• Field of Search: 126/343.5 A, 126/343.5 R, 126/271.2 C, 126/375, 126/376, 126/377, 126/378, 126/382, 126/360 R, 220/68, 432/13
• US Class Current: 126/343.50A
• CPC Class Codes: C10C 3/12 Devices therefor transporting and melting for road construction E01C + s.gr.

Abstract

A container for maintaining molten material at an elevated temperature below the decomposition temperature of the material is heated utilizing a relatively high temperature infrared source by interposing a heat absorbing means relatively spaced between the heat source and the container for absorbing the infrared radiation from the source and for transmitting secondary radiation at a substantially reduced temperature onto the container skin.

Claims

1. In an apparatus for heating and maintaining an asphalt material in a molten state at temperatures within a preselected range below the decomposition temperature of the asphalt material,

a container for holding an amount of the asphalt material in its molten state,

infrared heating means for emitting infrared radiation at a first temperature above the asphalt material decomposition temperature, said heating means being spaced from a portion of the wall of the container such that the emitted infrared radiation is directed at said container wall portion,

and heat absorbing means relatively spaced from said infrared heating means and said container wall portion and interposed therebetween to receive infrared radiation emitted by the heating means to prevent the emitted radiation from impinging directly upon the container wall, said heat absorbing means being heated to a second temperature less than said first temperature and greater than the preselected temperature range by absorption of the infrared radiation impinging thereon and emitting secondary radiation at said second temperature onto said container wall portion,

the relative spacings between said heating means and absorbing means and said absorbing means and container wall portion being so selected as to cause the secondary radiation to impinge upon said container wall portion at a third temperature less than said second temperature and within the preselected range so as to maintain the temperature of the asphalt material in contact with the container wall portion within the preselected range below the decomposition temperature of the asphalt material, said heat absorbing means being inperforate and being between said heating means and container wall so as to intercept the infrared radiation emitted by said heating means to prevent the same from impinging directly upon said container wall and to convert the heat of sad infrared radiation to a lower heat intensity by absorbing certain of said heat of said heating means and to serve as a selective regulating control of the heat acting upon said container wall.

2. In an apparatus according to claim 1,

said heat absorbing means comprising a plurality of heat absorbing members each having a surface and support means on said surface for retaining the surface spaced from the container wall in substantially parallel relation thereto,

each of said surfaces absorbing infrared radiation from said heating means on one face thereof and emitting secondary radiation from an oppositely disposed face confrontingly opposing said container wall.

3. In an apparatus according to claim 2,

each of said absorbing member surfaces emitting secondary radiation onto said container wall over a larger area than the area of said surface upon which infrared radiation impinges from said heating means.

4. In an apparatus according to claim 3,

thermostatic means on said container wall for sensing the temperature of the same and for controlling the operation of said heating means so as to insure that said container wall is maintained at a temperature below the decomposition temperature of the asphalt material.

5. In an apparatus according to claim 4,

an outer enclosure about said heating means and at least said container wall portion, said outer enclosure having outlet means defined therein to facilitate the venting of air from within said enclosure as a result of the operation of said heating means to an atmosphere outside of the enclosure.

6. In an apparatus according to claim 5,

said container having substantially closed and having a closable access opening in said container for the introduction of molten asphalt material into the same and breather means on said container to enable the release of gases that accumulate and build up pressure therewithin.

7. In an apparatus according to claim 1,

said first temperature being in the range of 1500°

to 1700°

F. and preferably being approximately 1600°

F.

8. In an apparatus for maintaining a flowable material substantially at a preselected temperature,

a vessel for holding the material,

infrared heating means spaced from the vessel for emitting infrared radiation at a first temperature greater than the preselected temperature,

and absorber means relatively spaced from said vessel and heating means and interposed therebetween for intercepting the infrared radiation emitted by the heating means so as to substantially prevent impingement of the infrared radiation directly upon said vessel, said absorber means being heated by the intercepted infrared radiation and emitting secondary radiation onto said vessel for heating the same to the preselected temperature to enable a conductive transfer of heat from the vessel to the material therein sufficient to maintain the material substantially at the preselected temperature, said heat absorbing means being imperforate and being between said heating means and container wall so as to intercept the infrared radiation emitted by said heating means to prevent the same from impinging directly upon said container wall and to convert the heat of said infrared radiation to a lower heat intensity by absorbing certain of said heat of said heating means and to serve as a selective regulating control of the heat acting upon said container wall.

9. In an apparatus according to claim 8,

said absorber means having opposed faces, one of which receives the infrared radiation from said heating means and the other of which transmits the secondary radiation to said vessel, said one face being selectively spaced from said heating means and said other face being selectively spaced from said vessel, the selection of the relative spacings between said absorber means and each of said heating means and vessel being such as to cause the secondary radiation to impinge upon said vessel at a temperature less than the first temperature at which the infrared radiation is emitted and substantially at the preselected temperature to prevent the heating of the vessel to temperatures substantially above the preselected temperature at which decomposition of the material in said vessel may take place.

10. In an apparatus according to claim 9,

said absorber means comprising a plurality of radiating elements each having opposed faces,

and said heating means comprising a plurality of infrared heaters,

each of said radiating elements being operatively arranged in cooperative registration with a corresponding one of said plural heaters for intercepting the infrared radiation emitted thereby.

11. In an apparatus according to claim 9,

said vessel being substantially closed and having a bottom portion upon which the secondary radiation is directed by said absorber means, a cover and sidewalls connecting said bottom portion and said cover.

12. In an apparatus according to claim 11,

an outer container defining a peripheral enclosure about said heating means and said vessel bottom portion and sidewalls, said outer container having venting means on the container proximate the vessel cover to provide an outlet to the exterior for encouraging the passage of air through said enclosure and such that heat is forced to rise along the sidewalls of the vessel to said venting means for escape to the exterior, the heat conductively transferring thermal energy to said sidewalls as it rises along the same so as to effect auxiliary heating of the sidewalls and facilitate the maintenance of said vessel at a substantially uniform temperature throughout.

13. In an apparatus according to claim 9,

said first temperature at which the infrared radiation is emitted being in the range of 1500°

to 1700°

F. and the preselected temperature being preferably approximately but not more than 450°

F.

14. In an apparatus according to claim 13,

the spacing between said heating means and absorber means being in the range of 3 to 6 inches and preferably 4 to 5 inches, and the spacing between said absorber means and vessel being 0.5 to 2 inches and preferably 0.75 to 1.25 inches.

15. In an apparatus according to claim 14,

said absorber means including a surface carrying said opposed faces, the thickness of said surface between said opposed faces being in the range of 0.06 to 0.375 inches, and preferably being 0.125 inches.

16. In an apparatus for heating a container from a high temperature source of heat and for maintaining the temperature of the container at a substantially constant preselected temperature less than the temperature of the heat source,

a heater for emitting infrared radiation at a temperature in the range of 1500°

to 1700°

F. and preferably approximately 1600°

F.,

a container to be heated substantially to a temperature of approximately 450°

F.,

an absorber of a thickness selected in the range of 0.06 to 0.375 inches and preferably 0.125 inches interposed between said heater and container for intercepting the infrared radiation emitted by said heater to prevent the direct impingement of the infrared radiation upon said container and for heating said absorber to a temperature substantially in the range of 650°

to 700°

F. by absorption of the infrared radiation so as to cause said absorber to emit secondary radiation onto said container, said absorber being spaced from said heater to a selected distance of 3 to 6 inches and preferably 4 to 5 inches and spaced from said container to a selected distance of 0.5 to 2 inches and preferably 0.75 to 1.25 inches, said heat absorbing means being imperforate and being between said heating means and container wall so as to intercept the infrared radiation emitted by said heating means to prevent the same from impinging directly upon said container wall and to convert the heat of said infrared radiation to a lower heat intensity by absorbing certain of said heat of said heating means and to serve as a selective regulating control of the heat acting upon said container wall,

and thermostatic means on said container for sensing the temperature of the container and connected with said heater to control the operation thereof, said thermostatic means being spaced from the area of impingement of the second radiation thereon a distance selected in the range of 2 to 8 inches.

17. In an apparatus for heating a body from a heat source emitting infrared radiation at a first temperature wherein it is desired to maintain the body substantially at and no higher than a second temperature less than the first temperature, the heat source being spaced from the body a fixed distance such that the temperature of the infrared radiation is sufficiently reduced in traversing the fixed distance to cause its impingement on the body at a temperature no higher than the second temperature, means for controllably increasing the temperature loss of the emitted infrared radiation in traversing the fixed distance without increasing the fixed distance comprising:

absorbing and transmitting means interposed between the heat source and the body for absorbing the infrared radiation emitted by the source so as to prevent the infrared radiation from impinging directly upon the body, said means being heated to a third temperature less than the first temperature and greater than the second temperature, and for emitting secondary radiation at the third temperature onto the body to heat the same to the second temperature,

said absorbing and transmitting means being relatively spaced from the heat source and the body by amounts so selected as to provide a predetermined heat loss between the heat source and the body, the predetermined heat loss being greater than that normally occurring over the fixed distance when the emitted infrared radiation at the first temperature is permitted to impinge directly upon the body, said heat absorbing means being imperforate and being between said heating means and container wall so as to intercept the infrared radiation emitted by said heating means to prevent the same from impinging directly upon said container wall and to convert the heat of said infrared radiation to a lower heat intensity by absorbing certain of said heat of said heating means and to serve as a selective regulating control of the heat acting upon said container wall.