Transparent, colorless, electrically conductive coating

• US 4,194,022 A
• Filed: 08/21/1978
• Issued: 03/18/1980
• Est. Priority Date: 07/25/1977
• Status: Expired due to Term

• Current Assignee: PPG Industries Incorporated (Nouryon BV)
• Original Assignee: PPG Industries Incorporated (Nouryon BV)
• Inventors: Gillery, Frank H.
• Primary Examiner(s): Esposito, Michael F.
• Assistant Examiner(s): Bueker, Richard
• Application Number:
  US05/935,223
• Time in Patent Office: 575 Days
• Field of Search: 427/109, 427/154, 427/155, 427/156, 427/384, 427/163, 427/248 H, 427/248 J, 427/343, 427/331, 427/124
• US Class Current: 427/109
• CPC Class Codes: C03C 17/36 at least one coating being a metal
• CPC Class Codes: C03C 17/3613 Coatings of type glass/inorganic compound/metal/inorganic compound/metal/other
• CPC Class Codes: C03C 17/3644 the metal being silver
• CPC Class Codes: C03C 17/3652 the coating stack containing at least one sacrificial layer to protect the metal from oxidation
• CPC Class Codes: C03C 17/3655 the multilayer coating containing at least one conducting layer
• CPC Class Codes: C23C 14/0021 Reactive sputtering or evaporation
• CPC Class Codes: C23C 14/083 of refractory metals or yttrium
• CPC Class Codes: C23C 14/12 Organic material
• CPC Class Codes: C23C 14/18 on other inorganic substrates
• CPC Class Codes: C23C 14/5806 Thermal treatment
• CPC Class Codes: C23C 14/5853 Oxidation

Abstract

A method for making an optically clear, colorless, transparent, electrically conductive coating by vacuum deposition is disclosed. The method involves depositing a first layer of titanium suboxide, a second layer of silver or gold, and a third layer of titanium suboxide, and treating the coating with an oil, wax, or other organic material before exposure to an ordinary atmosphere of air in order to control the rate of subsequent oxidation of the titanium suboxide. The coating deposited on a rigid transparent substrate such as glass or plastic, or on a flexible transparent plastic substrate subsequently laminated to a rigid transparent substrate, is useful for electrically heating windows.

Claims

1. A method for making a transparent, colorless, electroconductive coated article comprising the steps of:

a. evacuating a vacuum chamber containing a transparent substrate to be coated;

b. vacuum depositing in a partial pressure of oxygen a transparent film of titanium oxide, TiO_x wherein x has a value greater than 1.0 and less than 2.0;

c. vacuum depositing on the titanium oxide film a continuous, transparent, electroconductive film of a metal selected from the group consisting of gold and silver;

d. vacuum depositing in a partial pressure of oxygen a second transparent film of titanium oxide, TiO_x wherein x has a value of greater than 1.0 and less than 2.0, on the electroconductive film;

e. establishing in the vacuum chamber an atmosphere comprising the vapor of a material selected from the group consisting of oils, waxes, heavy organic acids, alcohols and amines capable of decreasing the rate of oxidation of titanium oxide;

f. exposing said films to said atmosphere; and

g. oxidizing the titanium oxide constituents of the coating.

2. The method according to claim 1, wherein the titanium oxide films are deposited by the evaporation of titanium metal and the partial pressure of oxygen is in the range of 1.0 to 3.0×

10^-4 Torr.

3. The method according to claim 1 wherein the material capable of decreasing the rate of oxidation of the titanium oxide is selected from the group consisting of paraffin wax, tetraethylene glycol and tetraethylene pentamine.

4. The method according to claim 1, wherein the substrate is selected from the group consisting of rigid transparent materials and flexible transparent plastics.

5. The method according to claim 4 wherein the substrate is glass.

6. The method according to claim 4, wherein the substrate is a polyester.

7. The method according to claim 1, wherein the thickness of the titanium oxide layers are from about 200 to 500 Angstroms and the electroconductive film is a silver film having a thickness of 60 to 250 Angstroms.