Automatic disposable syringe and method of filling the same

• US 4,196,732 A
• Filed: 03/19/1979
• Issued: 04/08/1980
• Est. Priority Date: 12/26/1978
• Status: Expired due to Term

• Current Assignee: Richard Enoch Kaufman, Robert Aaron Levine, Robert A. Levine, Willam Warren Jones
• Original Assignee: Stephen C. Wardlaw
• Inventors: Wardlaw, Stephen C.
• Primary Examiner(s): Yasko, John D.
• Application Number:
  US06/021,483
• Time in Patent Office: 386 Days
• Field of Search: 128/218 R, 128/218 F, 128/218 C, 128/218 A, 128/218 G, 128/218 W, 128/215, 128/216, 128/234, 128/224, 128/272.1, 128/272.3, 141/2, 141/27, 141/329, 141/330
• US Class Current: 141/2
• CPC Class Codes: A61J 1/201 having one piercing end
• CPC Class Codes: A61J 1/2013 having two piercing ends
• CPC Class Codes: A61J 1/2096 Combination of a vial and a syringe for transferring or mixing their contents
• CPC Class Codes: A61M 5/1782 Devices aiding filling of syringes in situ combination of a vial and a syringe for transferring or mixing their contents A61J1/2096, filling of medical containers in general B65B3/003
• CPC Class Codes: A61M 5/2033 Spring-loaded one-shot injectors with or without automatic needle insertion multishot dosing syringes A61M5/31525, needle insertion only A61M5/3287
• CPC Class Codes: A61M 5/283 by telescoping of ampoules or carpules with the syringe body

Abstract

An automatic disposable syringe which can be assembled completely, except for the medication, in a non-sterile environment. The syringe can then be sterilized and filled with medication in a sterile environment and packaged or otherwise sealed for use by the ultimate user.

Claims

1. In an improved automatic disposable hypodermic syringe of the type comprising a housing;

a hypodermic needle disposed recessed within said housing; and

a medicament container disposed in said housing;

means for permitting filling of said medicament container with a medicament, said means comprising;

a first opening in said medicament container;

a second opening in said housing, said first and second openings being aligned; and

an elastomeric member sealing at least said first opening, said member forming a self-sealing access into said medicament container through which a filler needle may be inserted via said second opening to permit injection of a dose of a medicament into said medicament container through the filler needle.

2. The syringe of claim 1, further comprising an elastomeric member sealing said second opening.

3. An improved automatic disposable hypodermic syringe comprising:

(a) a housing;

(b) first means in said housing for containing a dose of a medicament;

(c) a hypodermic needle in said housing, said hypodermic needle being retracted within the confines of said housing;

(d) spring means in said housing for driving said hypodermic needle to an injecting position wherein said hypodermic needle projects from said housing;

(e) releasable catch means for holding said spring means in a cocked position;

(f) means in said housing for pumping the medicament through said hypodermic needle responsive to release of said spring means from its cocked position;

(g) said housing having one wall thereof formed with an opening therethrough;

(h) said first means comprising an opening aligned with said housing wall opening; and

(i) an elastomeric member sealing said first means opening, said elastomeric member forming a self-sealing access into said first means through which a filler needle may be inserted into said first means via said housing wall opening to permit an injection of a dose of a medicament into said first means through the filler needle after the syringe has been assembled.

4. An improved automatic disposable hypodermic syringe comprising:

(a) a housing, said housing comprising means forming a needle port extending through one end wall thereof;

(b) an ampoule assembly contained in said housing, said ampoule assembly comprising an ampoule for containing a dose of a medicament, and an elastomeric piston telescoped into said ampoule, said ampoule including an elastomeric member sealing one end of said ampoule, and said piston including a transverse wall part thereof closely adjacent to said elastomeric member;

(c) a hypodermic needle recessed in said housing and aligned therein with said needle port;

(d) a spring disposed in said housing for driving said hypodermic needle to an injecting position wherein said hypodermic needle projects from said housing through said needle port;

(e) catch means for releasably holding said spring in a cocked position;

(f) the other end wall of said housing comprising an opening aligned with said elastomeric member; and

(g) said elastomeric member providing a self-sealing access into said ampoule through which a filler needle may be inserted via said opening to permit injection of a dose of a medicament into said ampoule through the filler needle after the syringe has been assembled.

5. An improved automatic disposable hypodermic syringe of the type comprising a housing;

a hypodermic needle disposed recessed in said housing; and

an ampoule disposed in said housing;

means for permitting filling of said ampoule with a medicament, said means comprising;

a first opening in one end of said ampoule;

a second opening in one end of said housing, said first and second openings being aligned;

a first elastomeric plug disposed in and sealing said first opening; and

a second elastomeric plug disposed in and sealing said second opening;

said first and second plugs forming a self-sealing access through which a filler needle may be inserted into said ampoule from outside of the syringe to permit injection of a dose of a medicament into said ampoule through the filler needle after the syringe has been assembled.

6. A method of filling a hypodermic syringe with a dose of a medicament, said syringe comprising a medicament-containing portion having an annular side wall, and first and second elastomeric members closing off and sealing opposite ends of said medicament-containing portion, at least one of said elastomeric members being slidable within said annular side wall, said method comprising the steps of:

(a) puncturing the other of said elastomeric members with a filler needle;

(b) injecting under pressure a measured dose of medicament through said filler needle into a space between said first and second elastomeric members and within said annular side wall, thereby causing said one of said elastomeric members to slide within said annular side wall away from said other of said elastomeric members; and

(c) withdrawing said filler needle from said other of said elastomeric members, whereby said other of said elastomeric members self-seals the puncture passage therethrough created by said filler needle.

7. A method of filling a hypodermic syringe with a dose of a medicament, said syringe having one end wall thereof formed with an opening extending therethrough, and said syringe having an internal ampoule with an annular side wall, and first and second elastomeric members closing off and sealing opposite ends of said ampoule, at least one of said elastomeric members being slidable within said annular side wall of said ampoule, said method comprising the steps of:

(a) inserting a filler needle through said end wall opening and puncturing the other of said elastomeric members with said filler needle;

(b) injecting under pressure a measured dose of medicament through said filler needle into a space between said elastomeric members inside said ampoule thereby causing said one of said elastomeric members to slide within said ampoule side wall away from said other of said elastomeric members;

(c) withdrawing said filler needle from said other of said elastomeric members and from said end wall opening whereby said other of said elastomeric members self-seals the puncture passage therethrough created by said filler needle; and

(d) sealing said end wall opening.

8. The method of claim 7, wherein said end wall is made of plastic and said sealing step is accomplished by heat welding said end wall closed.

9. A method of filling a hypodermic syringe with a dose of a medicament, said syringe comprising a medicament-containing portion having an annular side wall, and first and second elastomeric members closing off and sealing opposite ends of said medicament-containing portion, at least one of said elastomeric members being slidable within said annular side wall, said syringe including an end wall having an opening therethrough sealed by an elastomeric seal, said method comprising the steps of:

(a) puncturing said elastomeric seal and the other of said elastomeric members with a filler needle;

(b) injecting under pressure a measured dose of medicament through said filler needle into a space between said elastomeric members and within said annular side wall thereby causing said one of said elastomeric members to slide within said annular side wall away from said other of said elastomeric members; and

(c) withdrawing said filler needle from said other of said elastomeric members and from said elastomeric seal whereby said other of said elastomeric members and said elastomeric seal self-seal the respective puncture passages therethrough created by said filler needle.