Trailer brake control system

• US 4,196,936 A
• Filed: 02/13/1978
• Issued: 04/08/1980
• Est. Priority Date: 02/13/1978
• Status: Expired due to Term

• Current Assignee: Motor Wheel Corporation (Iochpe-Maxion SA)
• Original Assignee: Motor Wheel Corporation (Iochpe-Maxion SA)
• Inventors: Snyder, Robert C.
• Primary Examiner(s): Frankfort, Charles E.
• Assistant Examiner(s): Eisenzopf, Reinhard J.
• Application Number:
  US05/876,876
• Time in Patent Office: 785 Days
• Field of Search: 303/96, 303/20, 303/7, 303/24 A, 303/24 C, 303/100, 303/106, 303/110, 303/108, 303/92, 188/112 A, 73/510, 73/512, 180/104, 361/236, 361/238, 361/240, 361/241, 324/162, 324/166, 324/168, 324/173, 324/174, 200/61.45 R, 200/61.45 M
• US Class Current: 303/20
• CPC Class Codes: B60T 13/58 Combined or convertible systems
• CPC Class Codes: B60T 13/74 with electrical assistance or drive
• CPC Class Codes: B60T 2230/06 Tractor-trailer swaying
• CPC Class Codes: B60T 8/248 Trailer sway, e.g. for preventing jackknifing

Abstract

A trailer brake control system which includes a variable frequency oscillator, an electromagnetic inertial sensor adapted to detect either lateral acceleration or longitudinal deceleration of a trailer and to vary the output frequency of the oscillator in accordance therewith, and a circuit for applying trailer brakes as a function of such frequency variation either to correct a trailer sway condition indicated by lateral trailer acceleration or when tractor brakes have been applied as indicated by longitudinal deceleration of the tractor/trailer combination.

Claims

1. A brake control system for applying brakes at trailer wheels as a function of trailer acceleration comprising variable frequency oscillator means having a nominal output frequency and an output frequency range both substantially greater than one hertz, sensor means adapted to be disposed on a trailer and responsive when so disposed to acceleration of said trailer for varying the output frequency of said oscillator means from said nominal frequency as a function of such acceleration, and means for regulating braking at the trailer wheels as a function of a difference between said oscillator output frequency frequency and said nominal frequency;

said regulating means comprising converter means for receiving said oscillator output and providing a d.c. control signal as a function of said difference between said oscillator output and said nominal output, and brake control means for controlling braking at the trailer wheels as a proportional function of said d.c. control signal.

2. The brake contol system set forth in claim 1 wherein said regulating means is adapted to apply trailer brakes in linear proportion to said difference between said output frequency and said nominal frequency.

3. The brake control system set forth in claim 1 wherein said regulating means includes means responsive to said difference for applying trailer brakes only when said difference exceeds a preselected threshold.

4. The brake control system set forth in claim 1 for correcting a sway condition at said trailer wherein said sensor means is adapted to be responsive to acceleration of said trailer in a direction transverse to the direction of forward trailer travel for varying said output frequency.

5. The brake control system set forth in claim 4 for use on trailers having at least one braked wheel disposed on either side of said trailer wherein said regulating means is adapted to apply substantially equal braking at each said trailer braked wheel.

6. The brake control system set forth in claim 4 further comprising low speed lockout means for inhibiting operation of said regulating means when the traveling speed of a said trailer is below a first preselected threshold.

7. The brake control system set forth in claim 1 for applying trailer brakes when tractor brakes are applied by a tractor operator wherein said sensor means is adapted to be responsive to longitudinal negative acceleration of said trailer for varying said output frequency, and wherein said regulating means is adapted to apply trailer brakes as a function of a difference between said output frequency and said nominal frequency.

8. The brake control system set forth in claim 7 further comprising means adapted to be responsive to actuation of a tractor brake system, said regulating means applying said trailer brakes only when the tractor brake system is actuated by a tractor operator.

9. The brake control system set forth in claim 8 wherein said means adapted to be responsive to said tractor brake system comprises means responsive to actuation of a tractor brake light switch.

10. The brake control system set forth in claim 1 wherein said sensor means comprises coil means operatively connected to said oscillator means such that said oscillator output frequency varies with the inductance of said coil means and core means magnetically coupled to said coil means to vary the inductance of said coil means as a function of the position of said core means relative to said coil means, said coil means and said core means being adapted to be movable with respect to each other in response to trailer acceleration.

11. The brake control system set forth in claim 10 wherein said coil means is adapted to be mounted in fixed position relative to a trailer and said core means is movable with respect to said coil means as a function of trailer acceleration.

12. The brake control system set forth in claim 1 comprising a first said oscillator means having a first nominal output frequency substantially greater than one hertz, a first said sensor means adapted to be responsive to lateral acceleration of a trailer for varying the output frequency of said first oscillator from said first nominal frequency, a first said regulating means for applying trailer brakes in proportion to a difference between said first output frequency and said first nominal frequency to correct a sway condition at the trailer, a second said oscillator means distinct from said first oscillator means and having a second nominal output frequency, a second said sensor means adapted to be responsive to longitudinal deceleration of a trailer for varying the output frequency of said second oscillator means from said second nominal frequency and a second said regulating means for automatically applying trailer brakes in proportion to a difference between said second output frequency and said second nominal frequency when tractor brakes have been applied by a tractor operator.

13. A brake control system for correcting a sway condition on trailers having at least one braked wheel comprising variable frequency oscillator means having a nominal output frequency, sensor means adapted to be disposed on a trailer and responsive when so disposed to acceleration of said trailer in a direction transverse to the direction of forward trailer travel for varying the output frequency of said oscillator means from said nominal frequency as a function of said acceleration, regulating means for applying brakes at the trailer wheels as a function of a difference between said oscillator output frequency and said nominal frequency, and low speed lockout means for inhibiting operation of said regulating means when the traveling speed of a said trailer is below a first preselected threshold, said low speed lockout means including means for sensing angular velocity of a trailer wheel comprising magnet means rotatably carried by said trailer wheel and switch means fixedly carried with respect to said wheel adjacent the path of said magnet means on said wheel and responsive to passage of said magnet means thereby to provide a wheel speed signal as a periodic function of said wheel angular velocity.

14. The brake control system set forth in claim 13 wherein said switch means comprises a reed switch.

15. The brake control system set forth in claim 14 wherein said trailer wheel comprises a braked trailer wheel having a brake drum rotatably carried by said wheel and plate means for mounting brake application means adjacent said drum, and wherein said magnet means is mounted on an outside peripheral edge of said drum and said reed switch is mounted on said plate means at substantially the radius of said peripheral edge.

16. A brake control system for correcting a sway condition on trailers having at least one braked wheel comprising variable frequency oscillator means having a nominal output frequency, sensor means adapted to be disposed on a trailer and responsive when so disposed to acceleration of said trailer in a direction transverse to the direction of forward trailer travel for varying the output frequency of said oscillator means from said nominal frequency as a function of said acceleration, regulating means for applying brakes at the trailer wheels as a function of a difference between said oscillator output frequency and said nominal frequency, and low speed lockout means for inhibiting operation of said regulating means when the traveling speed of a said trailer is below a first preselected threshold, said regulating means including means responsive to said difference for applying said trailer brakes only when said difference exceeds a second preselected threshold.

17. The brake control system set forth in claim 16 wherein said first preselected threshold is substantially equal to thirty-two miles per hour.

18. A brake control system for use on trailers having at least one braked wheel comprising oscillator means having a variable output frequency, sensor means adapted to be disposed on a trailer and responsive when so disposed to acceleration of said trailer for varying the output frequency of said oscillator means as a function of said acceleration, and means for regulating braking at the trailer wheels as a function of said oscillator output frequency;

said sensor means comprising an electrical coil adapted to be mounted in fixed position with an axis oriented substantially horizontally relative to a trailer and operatively connected to said oscillator means such that said oscillator output frequency varies with the inductance of said coil, and a core of magnetically permeable material disposed internally of said coil and movable substantially axially with respect to said coil to vary the inductance of said coil as a function of trailer acceleration.

19. The brake control system set forth in claim 18 wherein said sensor means further comprises a yoke mounted to pivot about an axis perpendicular to said coil axis and having caliper legs embracing said core from opposed directions with respect to said coil axis.

20. In combination with a braked vehicle wheel which includes a brake drum providing a braking surface carried by the wheel for corotation therewith and a backing plate for mounting brake application means adjacent said braking surface and in fixed position relative to the vehicle, a transducer for sensing angular velocity of the wheel and comprising magnet means carried at a peripheral edge of said brake drum closely adjacent said backing plate to rotate with the wheel in a fixed path relative to said plate, a reed switch carried by said plate at substantially the radius of said adjacent peripheral edge and adapted to assume a closed conductive condition when said magnet means is adjacent said switch and an open conductive condition when said magnet means is remote from said switch, and circuit means responsive to successive periodic changes in said conductive conditions of said switch to provide an indication of wheel angular velocity, said circuit means including a source of electrical energy, means for storing electrical energy from said source in said closed conductive condition of said switch and blocking energy from said storage means in said open conductive condition of said switch, and means for bleeding stored energy from said storage means directly electrically connected in parallel with said storage means so as to bleed energy from said storage means independently of said switch such that the average energy level on said storage means increases in direct proportion to said angular velocity.

21. A transducer for sensing acceleration of a movable body comprising an electrical coil adapted to be mounted in fixed position relative to a said body and having a coil axis, a core of magnetic material magnetically coupled to said coil such that inductance of said coil varies as a function of the position of said core relative to said coil, and spring means mounting said core internally of said coil for resilient movement with respect to said coil substantially in the direction of said coil axis such that said coil inductance varies as a function of acceleration of the movable body in the direction of said coil axis.

22. The transducer set forth in claim 21 wherein said spring means comprise a yoke mounted to pivot about an axis and having caliper legs embracing said core from opposed directions with respect to said coil axis such that said core is adapted to be pivoted in an arc which is substantially coincident with said coil axis adjacent said coil, and a spring connected to said yoke for resiliently biasing said yoke to a normal position wherein said core is centrally positioned in said coil.