Apparatus for applying strip material to a backing web

• US 4,197,154 A
• Filed: 04/27/1978
• Issued: 04/08/1980
• Est. Priority Date: 04/27/1978
• Status: Expired due to Term

• Current Assignee: Zerand-Bernal Group, Inc.
• Original Assignee: Bernal Rotary Systems, Inc.
• Inventors: Pfaff, Alan R. Jr.
• Primary Examiner(s): Kittle, John E.
• Application Number:
  US05/900,495
• Time in Patent Office: 712 Days
• Field of Search: 156/353-355, 156/361, 156/362, 156/436, 156/464, 156/511, 156/517, 156/519, 156/520, 156/47, 156/51, 156/55, 428/294, 428/295, 428/458, 428/480, 174/117 F, 174/117 FF, 174/72 A, 174/72 TR, 83/360, 83/363, 83/369, 83/370
• US Class Current: 156/355
• CPC Class Codes: H01B 13/01254 Flat-harness manufacturing
• CPC Class Codes: H01B 7/0838 Parallel wires, sandwiched between two insulating layers
• CPC Class Codes: Y10T 156/125 Plural severing means each acting on a different work piece
• CPC Class Codes: Y10T 156/133 Delivering cut part to indefinite or running length web
• CPC Class Codes: Y10T 83/54 Actuation of tool controlled by work-driven means to measure work length

Abstract

Individual strips of material, such as copper conductors, are laminated between continuously moving webs of backing material such as mylar, in a plurality of parallel lanes extending longitudinally of the webs, by apparatus which selectively controls the length of strip material in each lane to produce a product such as a wiring harness. The apparatus includes a pressing station through which the mylar webs are continuously moved by a pair of opposed driven rollers. The strips of material are fed to the pressing station by selectively operable feeding devices, one for each lane, through selectively operable cut-off devices, one for each lane, and through a severing device selectively operable to simultaneously sever any strips in all lanes. Control means, responsive to the length of backing web moving through the apparatus, is operable to selectively regulate the operation of the feeding, cut-off and severing devices so that a desired length, or plurality of lengths, of conductor strip is applied to each lane for a given length of backing web. Each conductor strip is fed to the apparatus from an individual reel driven by a motor whose speed is controlled by the tension in the strip.

Claims

1. Apparatus for applying a plurality of strips of material to a backing web in a plurality of parallel lanes spaced transversely and extending longitudinally of the backing web, comprising

a pressing station having means for continuously moving the backing web therethrough;

means for feeding the strips of material to the pressing station for application to the backing web, said feeding means including a selectively operable feeding device for each of said lanes;

cut-off means located between said feeding devices and said pressing station, said cut-off means including a selectively operable cut-off device for each of said lanes;

and control means responsive to the movement of a predetermined length of the backing web for regulating the operation of said feeding and cut-off devices whereby said strips of material are applied to the backing web in desired lengths along said lanes.

2. Apparatus as defined in claim 1 further comprising selectively operable severing means located between said cut-off devices and said pressing station for simultaneously severing any strips of material in said lanes, said control means regulating the operation of said severing means in response to the movement of said predetermined length of the backing web, and deactivating all of said feeding devices simultaneously with the operation of said severing means.

3. Apparatus as defined in claim 1 wherein said feeding devices each comprise a driven roll engageable with one side of a strip of material, a pressure wheel engageable with the opposite side thereof, means mounting the pressure wheel for movement toward and away from the driven roll, an actuator connected to said mounting means and operable by said control means for moving the pressure wheel toward the driven roll and into engagement with the strip of material, and power driven feeding rolls on the upstream side of said pressure wheel, the strip of material wrapping said feeding rolls and being drivingly engageable thereby in response to tension produced in the strip of material by engagement of the pressure wheel and driven roll therewith.

4. Apparatus as defined in claim 3 wherein said means for feeding the strips of material further includes a power driven unwinding reel for each strip of material, a dancer associated with each unwinding reel and engaged by the strip of material discharged therefrom, said dancer being operable to control the speed of its associated unwinding reel in response to the tension of the strip of material.

5. Apparatus as defined in claim 1 wherein said cutoff device each comprises a driven anvil roll engageable with one side of a strip of material, a cutting roll having a cutting blade engageable with the opposite side of the strip, escapement means for preventing movement of said cutting roll, and an actuator connected to said escapement means and operable by said control means for releasing said escapement means and initiating a cutting movement of said cutting roll.

6. Apparatus as defined in claim 5 wherein said escapement means comprises a pivoted pawl having a pair of projections spaced circumferentially of said cutting roll, and a pair of circumferentially spaced detents on said cutting roll engageable by said projections to stop and initiate movement of said cutting roll.

7. Apparatus as defined in claim 5 wherein said escapement means comprises a pivoted pawl having a pair of projections spaced circumferentially relative to said cutting roll, said pawl being pivotally movable by said actuator, a plurality of circumferentially spaced driving lobes on said cutting roll, each driving lobe having a leading detent engageable by one of said projections for stopping movement of the cutting roll and a trailing detent engageable by the other of said projections for initiating movement of the cutting roll in response to pivotal movement of said pawl by said actuator, and a cutting blade provided on said cutting roll adjacent each of said driving lobes.

8. Apparatus as defined in claim 1 wherein said control means includes means for generating successive current pulses each indicative of the passage of an increment of length of backing web through the pressing station, means for counting said pulses, programmable means for selecting pulse count values corresponding to the desired start and stop locations of strip material in each lane, and output means for operating said feeding and cut-off devices in response to inputs derived from said counting and programmable means.

9. Apparatus as defined in claim 8 wherein said programmable means includes means for setting a pulse count representative of a desired length of backing web for a finished product, and said output means includes means for operating said severing device.

10. Apparatus as defined in claim 9 wherein said programmable means comprises for each lane a plurality of manual selectors operable to set desired starting and stopping locations for the strip material in such lane, and a manually operable selector for setting the desired length of backing web.