Multiple load integrated fluid control units

• US 4,199,101 A
• Filed: 01/26/1979
• Issued: 04/22/1980
• Est. Priority Date: 01/26/1979
• Status: Expired due to Term

• Current Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Original Assignee: Johnson Controls, Inc. (Johnson Controls International plc)
• Inventors: Wichman, Paul E., Laakaniemi, Richard N., Bramow, Scott B.
• Primary Examiner(s): Wayner, William E.
• Assistant Examiner(s): Tapolcai, Jr., William E.
• Application Number:
  US06/006,865
• Time in Patent Office: 452 Days
• Field of Search: 236/13, 236/49, 236/91 R, 165/16
• US Class Current: 236/13
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/32 Responding to malfunctions or emergencies
• CPC Class Codes: G05D 23/185 with auxiliary non-electric power
• CPC Class Codes: Y02P 80/10 Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

Abstract

A mixed air conditioning controller is formed as a factory assembled and adjusted unit in a compact housing, with simple and direct input/output field connectors. Various temperature and humidity input devices are field connected to produce a sequenced control of the air dampers and mechanical cooling and heating devices, as well as auxiliary devices. The controller includes a primary input related to room demand, an outside air temperature input, with an interlocked control to the damper, a fan status input, a minimum air supply control and a by-pass switch having a low limit input. The logic network connecting the input/output includes pneumatic switching, pressure selecting and comparing devices of a diaphragm-controlled-orifice construction connected to function as fluidic repeaters, pressure regulating valves and pressure isolating and switching devices. The controller includes a conditioning channel and a damper channel. An outside air interlock controls the damper channel and a presettable switch controls the minimum air supply control. The presettable switch also includes a low limit temperature signal input. An auxiliary output may drive a humidity controller having a conditioning channel and a humidity channel. The humidity controller includes an interlock network connected to transfer the humidity input signal to the conditioning channel and a switch means controlled by the auxiliary output of the temperature controller.

Claims

1. A mixed air conditioning fluid control apparatus for an enclosed structure and for a mechanical air conditioning means and an outside air supply and exhaust control means, comprising a conditioning means control channel having a signal input means, an outside air supply and exhaust control channel having a signal input means, demand signal means connected to each of said first and second input means, said conditioning means control channel including an output means adapted to be connected to said conditioning means and developing an output signal related to said demand signal for controlling said conditioning means, said outside air supply and exhaust control channel including output means adapted to be connected to the control means and developing an output signal related to said demand signal for controlling said supply and exhaust control means and having a condition responsive interlock means and a minimum outdoor air setpoint means, said interlock means including a sensor input means and an adjustable setpoint means for generating a control signal at a selected condition and connected in said air supply and exhaust control channel to selectively hold said channel in the standby position, said minimum outdoor air supply means including an adjustable control means connected to said air supply and exhaust control channel to maintain a minimum level air signal independent of said demand signal.

2. The control apparatus of claim 1 including a presettable switch means coupled to said interlock means and to said minimum outdoor air supply means for selectively disabling said minimum outdoor air supply means.

3. The apparatus of claim 2 wherein said presettable switch means includes a second signal input means to control the minimum outdoor air supply means in accordance with the level of said signal.

4. The control apparatus of claim 1 wherein said sensor input means is an outdoor air temperature responsive means.

5. The apparatus of claim 4 wherein an auxiliary output means is connected to said interlock means to establish a signal corresponding to the sensor input means, a humidity logic control means having a third channel having a third input means connected to the output of the first channel and an output means adapted to be connected to the conditioning means and a fourth channel having a fourth input means adapted to be connected to a humidity demand signal source and an output means adapted to control a humidification means, a second interlock means operable to connect the fourth input means to control the output of the third channel conjointly with said first channel output, and means connected to said auxiliary output means to selectively actuate said second interlock means.

6. The apparatus of claim 1 wherein said input means of each of said channels includes a fluid repeater, said second channel including a second fluid repeater connected to the first fluid repeater and to said exhaust control means, said interlock means including a fluid pressure selector connected to said sensor input means and to said adjustable setpoint means and generating said control signal at said selected sensed temperature condition, said interlock means includes a fluid switch connected to the connection of said first and second repeaters and operable to selectively by-pass the output of the first repeater from said second repeater.

7. The apparatus of claim 6 wherein each of said repeaters, said selector and said switch is a diaphragm-controlled orifice unit having an output chamber including a port and an orifice for controlling flow therethrough.

8. The apparatus of claim 6 including a fan status means having an input means adapted to be connected to a flow sensing switch means and having by-pass means actuated by said input means and coupled to said first repeater of said first channel and said second repeater of said second channel and operably removing the output signal in response to selected fan failure.

9. The apparatus of claim 6 wherein said adjustable control means includes an adjustable leak-port unit connected to said second fluid repeater to maintain minimum output from said fluid repeater and having a presettable leak-port switch means coupled to by-pass said adjustable leak-port unit in response to operation of the interlock means.

10. The apparatus of claim 9 wherein said leakport pressure switch includes a control orifice means, means to connect a pressure signal to said control orifice means and thereby override the setting of minimum load means, and means to selectively open and close said control orifice to control the operative connection of the minimum load means.

11. The apparatus of claim 6 including an auxiliary repeater means connected to said interlock fluid switch to generate a related auxiliary signal, a humidity logic unit having third and fourth control channels, said third channel being connected between said first channel and said conditioning means and having a third input means connected to the output of the first channel and having an output adapted to be connected to said first conditioning means, said fourth channel having a fourth input means adapted to be connected to a humidity signal source and having an output adapted to be connected to actuate a humidification means, a humidity interlock fluid switch means coupling said fourth input means to third channel for conjointly controlling said conditioning means, a by-pass fluid means having an input coupled to said auxiliary output means and an output coupled to said humidity interlock switch to selectively actuate said interlock means, a humidity disable switch and connected to the fourth channel for selectively controlling the output of said fourth channel said disable switch being connected to said auxiliary repeater means.

12. A mixed air conditioning pneumatic control unit having a housing with a plurality pneumatic signal connector means for input/output connectors in an interrelated control system of a mechanical air conditioning means and an outside air supply and exhaust damper means for controlling of the mixed air supplied to an enclosure, comprising a conditioning means control channel having a fluid repeater with a signal pressure input connector means adapted to receive a temperature-related fluid signal, an outside air supply and exhaust control channel having a fluid repeater with a signal pressure input connector means adapted to receive a temperature related fluid signal demand signal means connected to each of said first and second input means, said repeater of said conditioning means control channel including a fluid signal output connector means adapted to be connected to said conditioning means and developing an output signal directly related to said demand signal for controlling said conditioning means, said outside air supply and exhaust control channel including a second fluid repeater connected to a first output of the first fluid repeater of the same channel and to a damper output connector means adapted to be connected to damper means and developing an output signal directly related to said demand signal for controlling said damper means, said exhaust control channel including an outdoor air interlock means and a minimum outdoor air setpoint means, said outdoor interlock means including a pneumatic pressure selector having an outdoor air temperature sensor input connector means and an adjustable setpoint leak-port valve connected to supply a regulated pressure to said selector for generating a fluid switchover signal at a selected temperature and an outdoor interlock fluid switch connected to said pressure selector and to the output of the first fluid repeater of said air supply and exhaust control channel to selectively hold said channel in the standby position, said minimum outdoor air supply means including an adjustable pneumatic leak-port valve connected to said second fluid repeater of said air supply and exhaust control channel to maintain a minimum level signal from said second fluid repeater independent of the level of said demand signal, and a bypass switch having an input coupled to said outdoor interlock fluid switch and an output means connected to said second fluid repeater and to said adjustable pneumatic leak-port valve for selectively by-passing and operatively removing the adjustable pneumatic leak-port valve.

13. The apparatus of claim 12 wherein each of said repeaters, said selector, said valves and said switches includes a diaphragm defining an input chamber to receive an input signal and an output chamber having a diaphragm controlled orifice and a common input/output port interconnected in said apparatus.

14. The apparatus of claim 13 wherein said bypass switch means includes a second signal input connector means connected to said orifice, and means to open and close said second signal input connector means and adapted to connect a pressure signal to said orifice to control the minimum outodoor air supply means in accordance with the level of said signal.

15. The apparatus of claim 14 wherein an auxiliary fluid repeater is connected to said outdoor interlock switch and having an auxiliary output connector means to establish an auxiliary fluid signal.

16. The apparatus of claim 15 having a thermostat air supply valve means for supplying of different levels of air pressure for summer and winter conditioning, said valve means being connected to said auxiliary connector means.

17. The apparatus of claim 15 including a humidity logic control unit having a third channel having a third input connector means connected to the output of first repeater of the first channel and an output connector means adapted to be connected to the conditioning means and a fourth channel having a fourth input connector means adapted to be connected to a humidity demand signal source and an output connector means adapted to control a humidification means, a humidity pressure selector connected to the fourth channel and to the third channel for conjointly establishing an output at the third channel related to one of the input signals and a pneumatic switch connected to said auxiliary output means and to said pressure selector to selectively remove the signal from said fourth channel.

18. The apparatus of claim 17 wherein said third channel includes a direct acting cumulator and said humidity pressure selector is connected to the input of said cumulator, said fourth channel includes a reversing cumulator, said humidity pressure selector is a diaphragm unit having a diaphragm defining an input chamber connected to said fourth input means and an output chamber having a diaphragm-controlled orifice and an output port, said orifice and output port of the humidity pressure selector being connected in series in the third channel to control the signal flow therethrough, a pneumatic diaphragm switch connected to the input chamber of said input chamber and having an input chamber coupled to said auxiliary fluid repeater for selectively transmitting the humidity signal to the selector, and a presettable pneumatic diaphragm switch having an input chamber connected to said auxiliary fluid repeater and an output chamber connected to the output of the reversing cumulator and to reference.

19. The apparatus of claim 17 wherein said third channel includes a reverse acting cumulator and said humidity pressure selector is connected to the output of said cumulator said humidity pressure selector is a diaphragm unit having a diaphragm defining an input chamber connected to said fourth input means and an output chamber having a diaphragm-controlled orifice and an output port, a diaphragm-pneumatic switch, said orifice and output port of the humidity pressure selector connected to the output of the cumulator and the pneumatic diaphragm switch to control the signal level at the output of the cumulator, a second pneumatic diaphragm switch connected to the output chamber of said first switch and having an input chamber coupled to said auxiliary fluid repeater for selectively operatively connecting the first repeater and controlling response to the humidity signal at the selector, and a presettable pneumatic diaphragm switch having an input chamber connected to said auxiliary fluid repeater and an output chamber connected to the output of the fourth channel and to reference, and a status responsive fluid diaphragm repeater having an input chamber adapted to be connected to a static signal source for monitoring the operation of a system component and an output chamber connected to the input chamber of said second pneumatic diaphragm switch.