Series resonant battery charger and control therefor

• US 4,200,830 A
• Filed: 08/10/1977
• Issued: 04/29/1980
• Est. Priority Date: 08/10/1977
• Status: Expired due to Term

• Current Assignee: Exide Electronics Corporation (Exide Electronics Group, Inc.)
• Original Assignee: ESB, Inc.
• Inventors: Oughton, George W., Smollinger, Glenn J.
• Primary Examiner(s): Hickey, Robert J.
• Application Number:
  US05/823,249
• Time in Patent Office: 993 Days
• Field of Search: 320/21, 320/29, 320/31, 320/32, 320/33, 320/39, 320/40, 320/57, 320/59, 320/60, 320/DIG. 2, 363/28, 363/57, 363/135
• US Class Current: 320/140
• CPC Class Codes: H02J 2207/20 Charging or discharging characterised by the power electronics converter
• CPC Class Codes: H02J 7/02 for charging batteries from ac mains by converters
• CPC Class Codes: H02M 3/3155 with automatic control of the output voltage or current
• CPC Class Codes: Y10S 320/24 Inductor

Abstract

An inverting circuit of the series resonant type and including a pair of SCR'"'"'s operated at variable off-times for controlling the charging of a battery. A control circuit is provided for gating the SCR'"'"'s at appropriate times in response to sensed circuit current, and battery voltage. Instantaneous resonant circuit current is monitored to derive timing information for firing the SCR'"'"'s and for anticipating commutation failures.

Claims

1. A battery charging circuit of the series resonant type including a resonant circuit adapted to be coupled to a battery for charging the battery and first and second thyristors connected in the resonant circuit for alternately supplying current to said circuit, and a control for selectively operating said thyristors, comprising:

sensing means for sensing current flowing in the resonant circuit;

fault anticipation means coupled to said sensing means and responsive to the magnitude of the sensed current for outputting a firing signal in response to the attainment by the sensed current of a first, higher level and the subsequent diminution of said current below a second, lower level;

a variable time delay stage coupled to said fault anticipation means for outputting a trigger signal a determinable period of time after receipt of said firing signal;

gating means operated by said variable time delay stage for alternately enabling said first and second thyristors; and

controller means coupled to said variable time delay stage for varying the point at which said trigger signal occurs.

2. A system according to claim 1, further including controller means adapted to be coupled to a battery under charge for representing the voltage thereacross, said controller means comprising means responsive to the level of said voltage and to the average level of the current in the resonant circuit for increasing the rate at which trigger signals are produced in response to the presence of resonant circuit current or battery voltage below a minimum value, and decreasing the rate at which trigger signals are produced in response to the presence of resonant circuit current or battery voltage above a predetermined value.

3. A system according to claim 1, wherein said fault anticipation means exhibits hysteresis in changing state in a first direction in response to a second, lower input signal and subsequently changing state in an opposing direction in response to a first, higher input signal which is substantially greater than said second, lower input signal substantially greater than said second, lower input signal.

4. A system according to claim 3, further including second time delay means coupled to said fault anticipation means and responsive to the non-production of a firing signal within a predetermined period of time to apply a restart firing signal to said variable time delay stage.

5. A system according to claim 1, wherein said fault anticipation means comprises a comparator having a first input for receiving a representation of current sensed in said resonant circuit;

a second input for receiving a reference voltage; and

a feedback loop comprising inverting means coupling the output of said comparator to said second input;

whereby said comparator changes from a first to a second state when said sensed current exceeds a first, higher value and maintains said state until said sensed current diminishes beneath a second, lower value, said lower value being substantially less than said higher value.

6. A system according to claim 1, further including second current sensing means for sensing current flowing to said resonant circuit from a power supply;

and

inhibiting means coupled to said second current sensing means and responsive to the attainment by said input current of a predetermined, maximum value to inhibit said trigger signal.

7. A system according to claim 6, further including second time delay means coupled to said fault anticipation means and responsive to the non-production of a firing signal in a given period of time to apply a restart firing signal to said variable time delay stage.

8. A system according to claim 1, further including a power supply for producing a supply voltage and for producing a biasing voltage for elements of said control, further including shutdown means coupled to said power supply for inhibiting operation of said gating means upon the diminution of said supply voltage with respect to said biasing voltage.

9. A system according to claim 1, wherein said gating means comprises at least one pair of complementary driver transistors;

the parallel combination of first and second pulse transformers for gating said first and second thyristors, respectively; and

means for alternately energizing ones of said driver transistors to alternately reverse current flow through said pulse transformers.

10. A battery charging system of the series resonant type including a resonant circuit adapted to be coupled to a battery for charging the battery and further including first and second thyristors connected in the resonant circuit for alternately supplying current to said resonant circuit, and a control for selectively operating said thyristors, comprising:

sensing means for sensing current flowing in said resonant circuit;

fault anticipation means coupled to said sensing means and operative to output a firing signal subsequent to the attainment by the sensed current of a first, minimum value; and

gating means coupled to said fault anticipation means for alternately enabling said first and second thyristors in response to alternate ones of said firing signals.

11. A system according to claim 10, further including a first time delay generator stage coupled to said fault anticipation means for outputting a trigger signal a variable period of time after receipt of said firing signal.

12. A system according to claim 11, further including voltage sensing means adapted to be coupled to the battery;

and

time delay controller means coupled to said voltage sensing means and to said time delay generator for increasing the delay between said firing signal and said trigger signal in response to an increase in resonant circuit current or battery voltage, and for decreasing the delay between said firing signal and said trigger signal in response to a decrease in resonant circuit current or battery voltage.

13. A system according to claim 10, wherein said fault anticipation means is responsive to the diminution of resonant circuit current subsequent to each attainment of said first, higher level to produce said firing signal.

14. A system according to claim 11, further including second current sensing means for sensing current flowing to said resonant circuit from a power source;

and

inhibit means coupled to said second sensing means and to said control circuit and responsive to the sensing of current flow above a predetermined maximum for inhibiting the production of said triggering signal.

15. A system according to claim 14, further including second time delay means coupled to said fault anticipation means and inhibited by the production of said firing signal within a predetermined period, said second time delay circuit being operable to produce a restart firing signal in the absence of a firing signal outputted by said fault anticipation means within said predetermined period.

16. A battery charging system of the series resonant type including a resonant circuit adapted to be coupled to a battery for charging the battery and first and second thyristors connected in the resonant circuit for alternately supplying current to said resonant circuit, and a control for selectively operating said thyristors comprising:

first current sensing means for sensing current flowing in said resonant circuit;

fault anticipation means coupled to said sensing means and responsive to the magnitude of the sensed current for outputting a firing signal in response to the diminution of said current below a predetermined, low level;

a variable time delay stage coupled to said fault anticipation means for outputting a trigger signal a determinable period of time after receipt of said firing signal;

gating means operated by said variable time delay stage for alternately enabling said first and said second thyristors; and

controller means coupled to said variable time delay stage for varying the point at which said trigger signal is produced.

17. A system according to claim 16, further including voltage sensing means adapted to be coupled to a battery being charged;

and

said controller being coupled to said voltage sensing means and to said current sensing means for increasing the period of time between said firing signal and said trigger signal in response to the sensing of resonant circuit current or battery voltage above predetermined values; and

for decreasing the period of time between said firing and said trigger signals in response to the sensing of resonant circuit current or battery voltage below a predetermined minimum.

18. A system according to claim 17, wherein said fault anticipation means display a hysteresis characteristic in changing state in a first sense in response to the attainment by sensed current of a first, higher level and changing state in the opposite sense in response to the attainment of said current of a second, lower level which is substantially less than said first, higher level.

19. A system according to claim 18, further including second time delay means coupled to said fault anticipation means and disabled by periodic firing signals outputted by said fault anticipation means, said second time delay means being operative in the absence of said firing signals to apply a restart firing signal to said variable time delay stage.

20. A system according to claim 19, further including power supply means for deriving a first, supply voltage, and further deriving a biasing voltage therefrom;

and means coupled to said power supply and to said gating means for inhibiting said gating means when the difference between said first, supply voltage and said biasing voltage diminishes beyond a fixed value.

21. A system according to claim 18, wherein said gating means includes first and second pulse transformers coupled to gating terminals of said first and said second thyristors, responsively;

and bilateral drive means for alternating current flow direction through said pulse transformer windings, said pulse transformer windings being coupled in reverse parallel relationship across said bilateral drive means.