Static inverter employing an assymetrically energized inductor

• US 4,202,031 A
• Filed: 11/01/1978
• Issued: 05/06/1980
• Est. Priority Date: 11/01/1978
• Status: Expired due to Term

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Hesler, Joseph P., McFadyen, Robert J., Korzekwa, Samuel M.
• Primary Examiner(s): Miller, J. D.
• Assistant Examiner(s): Wong, Peter S.
• Application Number:
  US05/956,578
• Time in Patent Office: 552 Days
• Field of Search: 363/18-21, 363/97, 363/123-124, 363/131, 363/49, 363/75, 363/90-91, 363/93, 331/113 A, 331/112, 336/171, 336/172
• US Class Current: 363/97
• CPC Class Codes: H02M 7/537 using semiconductor devices only, e.g. single switched pulse inverters

Abstract

A static inverter employing an inductor and an electrical gain element for intermittent assymetric energization of the inductor from a dc source is described. Reliable intermittent operation of the gain element, typically a power transistor, is achieved by use of three feedback windings which in response to saturation of a branch of the core of the inductor but before full core saturation, discontinue regenerative feedback and then apply degenerative feedback. This turn off mechanism protects the transistor from high current stresses. Passive means are provided such as a capacitor for momentarily storing the energy or diode means for coupling the energy back to the source or to the load to protect the transistor from the high voltage surge and the energy release when current flow in the inductor is interrupted. Energy stored in the capacitor may be used for transistor commutation.

Claims

1. A static inverter comprising:

A. input terminals for connection to a source of dc potentials,

B. an inductor having;

1. a core of substantially linear magnetic material having a closed main magnetic path and including a small aperture in a segment of said path which partitions the cross-section of said main magnetic path into two branches and creates a low reluctance closed flux path,

2. a primary power winding encircling the full core cross-section for generating flux around said main magnetic path,

3. a feedback control winding encircling one of said branches for generating a flux around said low reluctance closed path having the same direction as said main flux in a first branch and an opposite direction in the second branch,

4. a second feedback winding encircling said first branch,

5. a third feedback winding encircling said second branch,

C. an electrical gain element having control, common and output electrodes for intermittent energization of said inductor from said dc source,

said primary power winding, said feedback control winding, and said gain element being serially connected between said dc input terminals so that normal conduction by said gain element causes flux along said main magnetic path in a first direction, storing magnetic energy, and non-conduction by said gain element causes said main flux to collapse, releasing magnetic energy and creating a high voltage surge,

said second and third feedback windings being serially connected between said control and common electrodes, said second feedback winding in a sense to increase gain element conduction and said third feedback winding in a sense to decrease gain element conduction when the flux in said main magnetic path increases in said first direction and in the same sense in respect to flux encircling said low reluctance flux path, said three feedback windings forming a current transformer providing feedback in a sense to increase gain element conduction as the main flux in said first direction increases until saturation of said first branch prevents further current transformer action, said first branch saturation preventing further induction in said second feedback winding, and inducing a voltage in said third feedback winding in a sense to turn off said gain element,

D. means coupled to said inductor for deriving an output when said gain element is turned on and off, and

E. passive means for protecting said gain element from the inductive surge and energy released when said gain element is turned off.

2. A static inverter as set forth in claim 1 wherein

said gain element is a first junction transistor whose base, emitter and collector electrodes correspond to the control, common and output electrodes respectively of said gain element.

3. A static inverter as set forth in claim 2 wherein

said passive protection means is a capacitor connected in shunt with said inductor to form an LC tank circuit, said capacitor storing energy released from said inductor when said transistor is turned off and returning energy to said inductor for turning said transistor back on to continue a regenerative cycle.

4. A static inverter as in claim 3 wherein

said inductor, upon turn off of said transistor, charges said capacitor, which is discharging through said inductor, forward biases the transistor output junction, producing abnormal forward conduction, said abnormal forward conduction establishing a reverse magnetization around said low reluctance flux path, storing energy releasable in a regenerative sense and creating stored charge in said transistor to institute normal transistor conduction with the restoration of normal inverse collector voltage as the capacitive discharge is complete, to continue the regenerative cycle.

5. A static inverter as set forth in claim 4 wherein

A. said core is provided with an air gap in said main magnetic path to minimize the effects of dc drive, and wherein

B. said alternating output means is a secondary winding remotely positioned on said core from said primary winding to increase leakage reactance and decrease coupling to facilitate free running operation.

6. A static inverter as set forth in claim 5 wherein

a first diode is provided connected in shunt with said base and emitter electrode in a sense to conduct current during abnormal forward conduction between said base and collector electrodes.

7. A static inverter as set forth in claim 5 wherein

A. a first diode is provided connected in shunt with said second and third feedback windings,

B. a second diode is provided connected in series with and in the same sense as said first diode, said two diodes being connected in shunt with said base and emitter electrodes, and

a capacitor is provided connected in shunt with said second diode of sufficient capacity to retain a back dc bias when the regenerative cycle is established.

8. A static inverter as set forth in claim 7 wherein

a resistance is provided in series with said second and third feedback windings, said three last recited elements being connected in shunt with said first diode.

9. A static inverter as set forth in claim 7 wherein

oscillation starting means are provided comprising a resistance connected between a dc source terminal and said base electrode to forward bias the input junction and turn the transistor on when dc source potentials are first applied or when the regenerative cycle is interrupted.

10. A static inverter as set forth in claim 7 wherein oscillation starting means are provided, comprising:

A. a starting winding encircling one of said branches for creating a flux in said low reluctance closed flux path to induce a voltage in said second and third feedback windings, and

B. means for generating a trigger pulse in said starting winding in a sense to turn on said transistor when the regenerative cycle is to be started.

11. A static inverter as set forth in claim 10 wherein said trigger pulse generating means comprises:

A. a resistor,

B. a capacitor connected in series with said resistor between said dc input terminals,

C. a diac having a breakdown potential less than said dc source potential, connected in series with said starting winding, the diac and starting winding being connected in shunt with said capacitor,

D. a second, control transistor having its emitter coupled to one capacitor terminal, its collector coupled to the other capacitor terminal and its base connected to the connection between said diac and said starting winding,

the charge on said capacitor increasing when dc source potentials are first applied until the voltage breakdown potential of said diac is exceeded, the resultant conduction by said diac discharging said capacitor through said starting winding and creating a starting pulse to turn on said control transistor to periodically discharge said capacitor and prevent said diac discharge from occurring when the regenerative cycle is established.

12. A static inverter as set forth in claim 10 wherein said trigger pulse generating means comprises:

A. a resistor,

B. a capacitor connected in series with said dc input terminals, and

C. a diac having a breakdown potential less than said dc source potential, connected in series with said starting winding, the diac and starting winding being connected in shunt with said capacitor,

the voltage on said capacitor recurrently increasing until the voltage breakdown of said diac is exceeded, the resultant conduction by said diac discharging said capacitor through said starting winding for creating a triggering pulse to turn on said first transistor, the time constant of said resistor and capacitor establishing said desired cyclical conduction rate.

13. A static inverter as set forth in claim 1 wherein

A. said alternating output means is a secondary winding tightly coupling said load to said primary winding to prevent free running operation, and

B. means are provided for periodically turning said power transistor on and off comprising:

1. a triggering winding encircling one of said branches in said low reluctance path to induce a voltage in said second and third feedback windings to turn on said first transistor, and

2. means are provided for generating a trigger pulse in said ignition winding in a sense to turn on said first transistor conduction at a desired cyclical rate.

14. A static inverter as set forth in claim 1 wherein

A. said alternating output means is a secondary winding encircling the full core cross-section, and

B. said passive protection means comprises:

1. an additional winding encircling said primary power winding, said primary power winding, said secondary winding and said additional winding being closely coupled to one another, and

2. a diode connected in series with said additional winding across said dc input terminals in a polarity to return energy to said dc source when said first transistor becomes non-conductive.

15. A static inverter as set forth in claim 1 for a dc load wherein

A. said alternating output means is a secondary winding encircling the full core cross-section, closely coupled to said primary winding, and

B. said passive protection means comprises:

1. a diode connected in series with said load across said secondary winding, and

2. a capacitor connected in shunt with said load,

said diode being poled to block current to said load when said transistor is conductive and to pass current when said first transistor is non-conductive, said capacitor retaining a charge between transistor conduction intervals to produce a dc output voltage.

16. A static inverter comprising:

A. input terminals for connection to a source of dc potentials,

B. an inductor having;

1. a core of substantially linear magnetic material having a closed main magnetic path and including a small aperture in a segment of said path which partitions the cross-section of said main magnetic path into two branches and creates a low reluctance closed flux path,

2. a primary power winding encircling the full core cross-section for generating flux around said main magnetic path,

3. primary and secondary feedback winding means associated with said aperture for deriving an output in one sense until a branch saturates and in another sense after branch saturation as the main flux increases in a first direction,

C. an electrical gain element having control, common and output electrodes for intermittent energization of said inductor from said dc source,

said primary power winding, said primary feedback winding, and said gain element being connected between said dc input terminals so that normal conduction by said gain element causes flux in said low reluctance closed path and along said main magnetic path in said first direction, storing magnetic energy, and non-conduction by said gain element causes said main flux to collapse, releasing magnetic energy and creating a high voltage source, said secondary feedback winding means being connected between said control and common electrodes in a sense to increase gain element conduction prior to said branch saturation and in a sense to decrease gain element conduction after branch saturation to turn off said gain element prior to full core saturation,

D. means coupled to said inductor for deriving an output when said gain element is turned on and off, and

E. passive means for protecting said gain element from the inductive surge and energy released when said gain element is turned off.

17. A static inverter as set forth in claim 16 wherein

said primary feedback winding means consists of a winding encircling one of said branches which generates a flux around said low reluctance closed path having the same direction as said main flux in a first branch and an opposite direction in a second branch, predisposing said first branch to prior saturation, and wherein

said secondary feedback winding means comprises a winding forming a virtual current transformer with said primary winding for deriving an output in said one sense, the effectiveness of said virtual transformer being reduced upon saturation of said first branch.

18. A static inverter as set forth in claim 17 wherein

said secondary feedback winding means comprises a winding associated with a branch to which main flux is directed upon saturation of said first branch to achieve virtual voltage transformer action acting in said other sense.