Fluid dispensing control system

• US 4,202,387 A
• Filed: 08/10/1977
• Issued: 05/13/1980
• Est. Priority Date: 08/10/1977
• Status: Expired due to Term

• Current Assignee: Douglas J. Upton
• Original Assignee: Douglas J. Upton
• Inventors: Upton, Douglas J.
• Primary Examiner(s): Rolla, Joseph J.
• Application Number:
  US05/823,228
• Time in Patent Office: 1,007 Days
• Field of Search: 222/23, 222/25, 222/26, 222/27, 222/28, 222/36, 222/37, 222/52, 222/70, 222/71, 222/76, 222/55, 222/59, 222/57, 222/54, 250/577, 250/222 R, 250/223 B, 356/157, 141/351, 141/361, 141/360, 141/362, 137/486, 221/125
• US Class Current: 141/360
• CPC Class Codes: B65B 3/36 and arresting flow by cut-off means
• CPC Class Codes: B65B 57/06 and operating to control, or to stop, the feed of articles or material to be packaged
• CPC Class Codes: B67D 1/1236 comprising means for detecting the size of vessels to be filled
• CPC Class Codes: G01S 17/04 Systems determining the presence of a target
• CPC Class Codes: G07F 13/10 with associated dispensing of containers, e.g. cups or other articles

Abstract

In this fluid dispensing control system, the size of a container to be filled is established by a set of photosensors mounted on the dispenser housing. Discrimination circuitry distinguishes between ambient light level and light reflected from the container that is placed under the spout. Delay and lock-out circuitry is provided to insure that an erroneous size-indicating signal is not generated as the container is moved into position, and to insure that the size-indicating signal does not change once pouring has begun. Timer circuitry controls the pouring duration and insures complete, uniform filling of each size container. Counter and display circuitry tallies the number of containers, of each size that have been filled, and indicates the total volume of fluid that has been dispensed.

Claims

1. A fluid dispensing control system comprising:

a fluid dispenser having a housing and electrically operated valve means, mounted in said housing, for dispensing a fluid into a container;

sensor means for providing a selected one of a set of signals respectively indicative of the sizes of containers to be filled by said dispenser;

valve control timer means, connected to said sensor means and to said valve means and responsive to said selected one signal, for opening said valve means for the period of time requisite to fill a container of the size indicated by said selected one signal;

said sensor means comprises a set of light sources and associated photosensors mounted on said housing in respective locations such that when a container is positioned to be filled by said fluid dispenser, said positioned container will reflect light from said sources into a particular subset of said photosensors indicative of the size of said container; and

circuit means, responsive to the outputs of said photosensors, for providing said selected one signal indicative of the size of the positioned container.

2. A fluid dispensing control system according to claim 1 wherein a first light source and its associated photosensor are mounted in a first location such that light will be reflected back to that photosensor only when a container of first, large size is positioned to be filled, wherein a second light source and its associated photosensor are mounted in a second location such that light will be reflected back to that photosensor only when a container of first, large or second, medium size is positioned to be filled, and wherein a third light source and its associated photosensor are mounted in a third location such that light will be reflected back to the photosensor when a container of first, large or second, medium or third, small size is positioned to be filled.

3. A fluid dispensing control system according to claim 1 further comprising lockout means, connected to said timer means and to said circuit means and operative after said selected one signal has been established, for maintaining said selected one signal unchanged until filling of said container has been completed.

4. A fluid dispensing control system according to claim 1 wherein said circuit means includes discrimination circuitry for distinguishing between ambient light and light reflected from a positioned container.

5. A fluid dispensing control system according to claim 4 wherein said discrimination circuitry comprises:

a pulse source connected intermittently to pulse on all of said light sources, a positioned container reflecting light from said pulsed light sources back to a particular subset of said photosensors, said subset being established by the size of said positioned container,

differential amplifier means associated with each of said photosensors for comparing the light level sensed by each photosensor at the time said light sources are pulsed with the ambient light level incident on said photosensors, and

gating circuitry, connected to the outputs of all said differential amplifiers and responsive thereto, for providing said selected one signal indicative of the size of said positioned container.

6. A fluid dispensing control system according to claim 4 wherein said discrimination circuitry comprises, for each photosensor;

a differential amplifier, said photosensor being connected to one input thereof,

first pulse means for pulsing on the light source associated with said photosensor,

integrator means, connected between the output of said photosensor and the other, reference input of said differential amplifier, for providing at said reference input a signal indicative of the ambient light level incident on said photosensor, and

gating means, cooperating with said integrator means, for effectively disconnecting said photosensor from said integrator means during the time of maximum photosensor response to light from the associated pulsed light source, whereby the light level sensed by said photosensor during said time of maximum responsiveness, as indicated by the photosensor signal provided to said differential amplifier one input, will be compared with the ambient light level, as indicated by the signal at said reference input provided by said integrator means, the output of said differential amplifier being indicative of said comparison, and thus indicative of the presence of a positioned container.

7. A fluid dispensing control system according to claim 6 wherein said differential amplifier is an operational amplifier, said one input being the non-inverting input thereof, wherein said integrator means comprises a capacitor connected to the inverting input of said operational amplifier and connected to be charged via a resistor from said photosensor, wherein said gating means comprises a gate connected in circuit with said resistor, said gate being normally conducting and being open circuited at the time of maximum responsiveness of said photosensor to light from said pulsed light sources.

8. A fluid dispensing control system according to claim 1 together with numeric display means, connected to said sensor means and responsive to said selected one signals, for displaying the cumulative number of containers of each size that have been filled by said fluid dispenser.

9. A fluid dispensing control system according to claim 8 together with one or more like fluid dispensers each having its own associated like sensor means, and further comprising counter connection means interconnected to the sensor means of all of said fluid dispensers and to said numeric display means, for accumulating and displaying on said display means the total number of containers of each size that have been filled by said fluid dispenser.

10. A fluid dispensing control system according to claim 8 further comprising fluid volume computing means, cooperating with said display means, for displaying the volume of fluid dispensed by said fluid dispenser in filling containers of one or more selected sizes.

11. A fluid dispensing control system comprising:

a fluid dispenser having a housing and electrically operated valve means, mounted in said housing, for dispensing a fluid into a container, and

sensor means for providing a selected one of a set of signals respectively indicative of the sizes of containers to be filled by said dispenser, said sensor means comprising;

a set of light sources and associated photosensors mounted on said housing in respective locations such that when a container is positioned to be filled by said fluid dispenser, said positioned container will reflect light from said sources into a particular subset of said photosensors indicative of the size of said container, and

circuit means, responsive to the outputs of said photosensors, for providing only said selected one signal indicative of the size of the positioned container.

12. The invention as defined in claim 11 including:

a network coupled into said circuit means for providing increased voltage and high gain to said selected one signal so as to maintain a fully operational input signal to said valve means.

13. The invention as defined in claim 11 including:

means operably coupled to said circuit means for totalling data and displaying data associated with amount of fluid dispensed and the dollar value of said fluid amount dispensed.

14. The invention as defined in claim 11 wherein said

dispensing control system further includes a mixture ratio means for combining two or more fluid ingrediants;

said mixture ratio means operably coupled with said electrically operated valve means for achieving a predetermmined mixture ratio of said fluid ingrediants.

15. The invention as defined in claim 14 wherein said

mixture ratio means includes temperature sensing means for detecting the temperature of a selected one of said ingrediants and operably connected to said valve means for controlling dispensing of said selected ingrediant in response to the temperature.

16. The invention as defined in claim 14 wherein said mixture ratio means includes a volumetric sensing means for detecting the quantity of said selected ingrediant and operably connected to said valve means for controlling dispensing of said selected ingrediant in response to the flow volume of said selected ingrediant.