Surgical instrument suitable for closed surgery such as of the knee

• US 4,203,444 A
• Filed: 11/07/1977
• Issued: 05/20/1980
• Est. Priority Date: 11/07/1977
• Status: Expired due to Term

• Current Assignee: Smith & Nephew Incorporated (Smith & Nephew PLC)
• Original Assignee: Dyonics Incorporated (Smith & Nephew PLC)
• Inventors: Johnson, Lanny L., Sjostrom, Douglas D., Bonnell, Leonard J., McHugh, Edward H.
• Primary Examiner(s): Michell, Robert W.
• Assistant Examiner(s): Thaler, Michael H.
• Application Number:
  US05/848,982
• Time in Patent Office: 925 Days
• Field of Search: 128/305, 128/276, 128/2 B, 128/749, 128/750, 128/751, 128/752, 128/755, 30/340, 30/263
• US Class Current: 604/22
• CPC Class Codes: A61B 17/32002 with continuously rotating, oscillating or reciprocating cutting instruments

Abstract

A surgical instrument useful in joint surgery for instance closed surgery of the knee. When in the form of a rotary vacuum shaver it comprises an external stationary tube having a side-facing, axially extending shaving port and an internal rotary blade capable of rotating at a slow speed, of the order of 200 rpm or below. Radial bearing portions at both proximal and distal ends radially support the blade in shearing relation to the external tube. A vacuum conduit draws fluid and articles to be shaved into the shaving port, and draws discrete shavings through the instrument, while the blade is driven at shearing speeds.

Claims

1. A surgical instrument for a joint space of the body characterized in that the instrument comprises an intra-articular shaver comprising an external stationary tube sized for insertion into said joint space, said external tube having a closed distal end and defining a side-facing, axially extending shaving port on the periphery only of said external tube and an internal member with close running fit with said external tube, defining an internal, rotary blade at said shaving port, said blade during each cycle constructed to open said port to the interior of the instrument and said blade having an axially extending edge adapted to co-act in shearing action with a cooperative axial edge defined by said external tube at said port to produce a succession of discrete shavings with progressive revolutions of said blade, said internal member having radial bearing portions at both proximal and distal ends of said blade, rotatably supported by corresponding portions of said external tube and effective to maintain said blade and edge in shearing relation, a vacuum conduit for drawing fluid and articles to be shaved into said shaving port and to draw said discrete shavings through the instrument, and a drive motor adapted to rotate said blade at a shearing speed of the order of 200 rpm or below that enables degenerated cartilage and synovial tissue of the joint to enter and be severed by said blade into discrete shavings for being transported away in succession through said vacuum conduit.

2. The intra-articular shaver of claim 1 capable of performing intra-articular closed surgery through a puncture wound, such as an operation on the knee, by arthroscopy, wherein said rotary blade is of generally helical form of sustantially less than one full turn over the length of said shaving port, said drive motor is adapted to rotate said blade at speed down to the order of 100 rpm, and said external tube is sized and constructed to enter the joint of the body through a puncture opening in the flesh of the body.

3. The intra-articular instrument of claim 2 wherein said internal member comprises an internal tube, a cut-out on the side wall of said internal tube positioned to match with said port in said external tube, an edge of said internal tube at said cut-out defining said blade.

4. The intra-articular instrument of claim 2 wherein distal and proximal of said cut-out, said internal tube provides full bearing rings for radially supporting said blade.

5. The intra-articular instrument of claim 2 wherein said external tube is about 0.165 inch external diameter and about 0.135 inch internal diameter, and wherein said port is approximately 1/4 inch in axial length and has a chordal width of about 1/8 inch.

6. The intra-articular shaver of claim 2 wherein said external tube at both axial sides of said shaving port defines a respective pair of stationary cutting edges, said shaver blade having a respective pair of coacting edges adapted to cut with respective opposite directions of rotation, and said drive motor adapted selectively to drive said blade in opposite directions under the control of the surgeon.

7. The instrument of claim 6 wherein respective pairs of said edges of said port and coacting edges of said blade are arranged to provide progressive shearing in respectively opposite directions along the length of said external tube.

8. The intra-articular instrument of claim 2 including an enlarged chamber defined at the proximal end of said tubular assembly into which discrete cut particles and fluid progressively discharge from said tubular assembly.

9. The intra-articular instrument of claim 2 wherein said port extends axially about 1/4 inch along said external tube.

10. The intra-articular instrument of claim 2 wherein the external diameter of said external tube is about 0.165 inch and wherein the ratio of the axial length L of said port to the internal diameter of the passage through which discrete particles are withdrawn is in the range of 1.5 to 2.0.

11. The instrument of claim 2 wherein said port is located immediately adjacent the distal end of said external tube and is elongated in the axial direction.

12. The intra-articular instrument of claim 1, wherein said internal member comprises an internal tube, a cut-out on the side wall of said internal tube positioned to match with said port in said external tube, an edge of said internal tube at said cut-out defining said blade.

13. the intra-articular instrument of claim 12 wherein distal and proximal of said cut-out, said internal tube provides full bearing rings for radially supporting said blade.

14. The intra-articular instrument of claim 12 wherein said external tube is about 0.165 inch external diameter and about 0.135 inch internal diameter, and wherein said port is approximately 1/4 inch in axial length and has a chordal width of about 1/8 inch.

15. The intra-articular shaver of claim 1 wherein at least one of the sides of said shaving port defined by said external tube comprises a scraping edge enabling scraping motion with said shaving port cooperating to receive resultant scrapings under the influence of said vacuum.

16. The intra-articular shaver of claim 1 having a distal end of the form of a plow, positioned to direct material to be cut sideways in the direction of said shaving port upon axial forward motion of said instrument.

17. The intra-articular shaver of claim 1 wherein said axial edge of said port is serrated, thereby serving, during coaction with said rotary blade, to resist axial movement of tissue along said port during said shearing action of said blade.

18. The intra-articular shaver of claim 1 wherein said external tube at both axial sides of said shaving port defines a respective pair of stationary cutting edges, said shaver blade having a respective pair of coacting edges adapted to cut with respective opposite directions of rotation, and said drive motor adapted selectively to drive said blade in opposite directions under the control of the surgeon.

19. The instrument of claim 18 wherein respective pairs of said edges of said port and coacting edges of said blade are arranged to provide progressive shearing in respectively opposite directions along the length of said external tube.

20. The intra-articular instrument of claim 1 including an enlarged chamber defined at the proximal end of said tubular assembly into which discrete cut particles and fluid progressively discharge from said tubular assembly.

21. The intra-articular instrument of claim 1 wherein said port extends axially about 1/4 inch along said external tube.

22. The intra-articular instrument of claim 1, wherein the external diameter of said external tube is about 0.165 inch and wherein the ratio of the axial length L of said port to the internal diameter of the passage through which discrete particles are withdrawn is in the range of 1.5 to 2.0.

23. The instrument of claim 1, wherein said port is located immediately adjacent the distal end of said external tube and is elongated in the axial direction.

24. A surgical instrument for a joint space of the body characterized in that the instrument is an intra-articular shaver capable of performing closed surgery through a puncture wound, such as an operation on the knee, by arthroscopy, said instrument comprising an external stationary tube sized and constructed for insertion through a puncture in the flesh of the body into said joint space, said external tube having a closed distal end and defining a side-facing shaving port on the periphery only of said external tube and an internal member with close fit with said external tube defining an internal blade at said shaving port, said blade during each cycle constructed to open said port to the interior of the instrument and said blade having an edge set at an acute angle to and adapted to co-act in shearing action with a cooperative edge defined by said external tube at said port to produce a succession of discrete shavings with progressive passes of said blade, portions of said internal member adjacent to said blade supported by portions of said external tube to maintain said blade and edge in shearing relation, a vacuum conduit for drawing fluid and articles to be shaved into said shaving port and to draw said discrete shavings through the instrument, and a drive motor adapted to repeatedly move said blade at shearing speed past said edge of said port with a frequency of the order of about 3 times per second or below, that enables degenerated cartilage and synovial tissue of the joint to enter and be severed by said blade into discrete shavings for being transported away in succession through said vacuum conduit.

25. The instrument of claim 24, wherein said external tube at said port defines a respective pair of stationary cutting edges, said blade having a respective pair of coacting edges adapted to cut with respective opposite directions of movement, and said drive motor adapted to drive said blade in opposite directions.

26. The instrument of claim 25 wherein said drive motor is adapted selectively to drive said blade in opposite directions under the control of the surgeon.

27. The instrument of claim 25 wherein respective pairs of said edges of said port and coacting edges of said blade are arranged to provide progressive shearing in respectively opposite directions along the length of said external tube.

28. The instrument of claim 24, wherein the motor is adapted to move said blade past the edge of said shaving port with a frequency down to the order of one time per second.

29. The intra-articular instrument of claim 24 wherein said internal member comprises an internal tube, a cut-out on the side wall of said internal tube positioned to match with said port in said external tube, an edge of said internal tube at said cut-out defining said blade.

30. The intra-articular instrument of claim 24 wherein distal and proximal of said cut-out, said internal tube provides full bearing rings for radially supporting said blade.

31. The intra-articular instrument of claim 24 wherein said external tube is about 0.165 inch external diameter and about 0.135 inch internal chamber, and wherein said port is approximately 1/4 inch in axial length and has a chordal width of about 1/8 inch.

32. The intra-articular instrument of claim 24 including an enlarged chamber defined at the proximal end of said tubular assembly into which discrete cut particles and fluid progressively discharge from said tubular assembly.

33. The intra-articular instrument of claim 24 wherein said port extends axially about 1/4 inch along said external tube.

34. The intra-articular instrument of claim 24 wherein the external diameter of said external tube is about 0.165 inch and wherein the ratio of the axial length L of said port to the internal diameter of the passage through which discrete particles are withdrawn is in the range of 1.5 to 2.0.

35. A surgical instrument for a joint space of the body,

the instrument capable of performing intra-articular closed surgery through a puncture wound, such as an operation on the knee, by arthroscopy, comprising an external stationary tube sized and constructed for insertion through a puncture in the flesh of the body into said joint space, said external tube defining a surgical port and an internal member with close fit with said external tube defining an internal blade at said port, said blade during each cycle constructed to open said port to the interior of the instrument and said blade having an edge set at an acute angle to and adapted to co-act in shearing action with a cooperative edge defined by said external tube at said port to produce a succession of discrete particles with progressive passes of said blade, portions of said internal member adjacent to said blade supported by portions of said external tube to maintain said blade and edge in shearing relation, a vacuum conduit for drawing fluid and articles to be sheared into said port and to draw said discrete particles through the instrument, and a drive motor adapted to repeatedly move said blade at shearing speed past said edge of said port with a frequency of the order of about 3 times per second or below, that enables degenerated cartilage and synovial tissue of the joint to enter and be severed by said blade into discrete particles for being transported away in succession through said vacuum conduit.

36. The intra-articular instrument of claim 35 wherein said internal member comprises an internal tube, a cut-out on the side wall of said internal tube positioned to match with said port in said external tube, an edge of said internal tube at said cut-out defining said blade.

37. The intra-articular instrument of claim 35 wherein distal and proximal of said cut-out, said internal tube provides full bearing rings for radially supporting said blade.

38. The intra-articular instrument of claim 35 wherein said external tube is about 0.165 inch external diameter and about 0.135 inch internal diameter, and wherein said port is approximately 1/4 inch in axial length and has a chordal width of about 1/8 inch.

39. The intra-articular instrument of claim 35 including an enlarged chamber defined at the proximal end of said tubular assembly into which discrete cut particles and fluid progressively discharge from said tubular assembly.

40. The intra-articular instrument of claim 35 wherein said port extends axially about 1/4 inch along said external tube.

41. The intra-articular instrument of claim 35 wherein the external diameter of said external tube is about 0.165 inch and wherein the ratio of the axial length L of said port to the internal diameter of the passage through which discrete particles are withdrawn is in the range of 1.5 to 2.0.

42. The instrument of claim 35 wherein said external tube at said port defines a respective pair of stationary cutting edges, said blade having a respective pair of coacting edges adapted to cut with respective opposite directions of movement, and said drive motor adapted to drive said blade in opposite directions.

43. The instrument of claim 42 wherein respective pairs of said edges of said port and coacting edges of said blade are arranged to provide progressive shearing in respectively opposite directions along the length of said external tube.

44. The instrument of claim 35 wherein the motor is adapted to move said blade past the edge of said shaving port with a frequency down to the order of one time per second.

45. A surgical instrument for a joint space of the body,

the instrument capable of performing intra-articular closed surgery through a puncture wound, such as an operation on the knee, by arthroscopy, comprising an external stationary tube sized and constructed for insertion through a puncture in the flesh of the body into said joint space, said external tube defining a surgical port and internal member with close running fit with said external tube defining an internal rotary blade at said port, said blade during each cycle constructed to open said port to the interior of the instrument and said blade having an axially extending edge set at an acute angle to and adapted to co-act in shearing action with a cooperative edge defined by said external tube at said port to produce a succession of discrete particles with progresive revolutions of said blade, said internal member having bearing portions at both proximal and distal ends of said blade, rotatably supported by corresponding portions of said external tube and effective to maintain said blade and edge in shearing relation, a vacuum conduit for drawing fluid and articles to be sheared into said port and to draw said discrete particles through the instrument, and a drive motor adapted to rotate said blade at a shearing speed of the order of 200 rpm or below that enables degenerated cartilage and synovial tissue of the joint to enter and be severed by said blade into discrete particles for being transported away in succession through said vacuum conduit.

46. The intra-articular instrument of claim 45 wherein said internal member comprises an internal tube, a cut-out on the side wall of said internal tube positioned to match with said port in said external tube, an edge of said internal tube at said cut-out defining said blade.

47. The intra-articular instrument of claim 45 wherein distal and proximal of said cut-out, said internal tube provides full bearing rings for radially supporting said blade.

48. The intra-articular instrument of claim 45 wherein said external tube is about 0.165 inch external diameter and about 0.135 inch internal diameter, and wherein said port is approximately 1/4 inch in axial length and has a chordal width of about 1/8 inch.

49. The intra-articular instrument of claim 45 including an enlarged chamber defined at the proximal end of said tubular assembly into which discrete cut particles and fluid progressively discharge from said tubular assembly.

50. The intra-articular instrument of claim 45 wherein said port extends axially about 1/4 inch along said external tube.

51. The intra-articular instrument of claim 45 wherein the external diameter of said external tube is about 0.165 inch and wherein the ratio of the axial length L of said port to the internal diameter of the passage through which discrete particles are withdrawn is in the range of 1.5 to 2.0.

52. The instrument of claim 45 wherein said external tube at said port defines a respective pair of stationary cutting edges, said blade having a respective pair of coacting edges adapted to cut with respective opposite directions of movement, and said drive motor adapted to drive said blade in opposite directions.

53. The instrument of claim 52 wherein respective pairs of said edges of said port and coacting edges of said blade are arranged to provide progressive shearing in respectively opposite directions along the length of said external tube.

54. The instrument of claim 45 wherein said port is located immediately adjacent the distal end of said external tube and is elongated in the axial direction.

55. The instrument of claim 45 wherein the motor is adapted to move said blade past the edge of said shaving port with a frequency down to the order of one time per second.