Control arrangements for clothes driers and clothes driers including such control arrangements

• US 4,209,915 A
• Filed: 04/03/1978
• Issued: 07/01/1980
• Est. Priority Date: 04/05/1977
• Status: Expired due to Term

• Current Assignee: US Philips Corporation (Koninklijke Philips N.V.)
• Original Assignee: US Philips Corporation (Koninklijke Philips N.V.)
• Inventors: Hyde, David R., Keuleman, Alexander H. F.
• Primary Examiner(s): Schwartz, Larry I.
• Application Number:
  US05/892,864
• Time in Patent Office: 820 Days
• Field of Search: 34/45, 34/48, 34/55, 34/133, 328/48, 328/50
• US Class Current: 34/549
• CPC Class Codes: D06F 2101/16 Target humidity for the drying process, e.g. very-dry cycles
• CPC Class Codes: D06F 2103/08 Humidity
• CPC Class Codes: D06F 2103/32 Temperature
• CPC Class Codes: D06F 2105/28 Electric heating
• CPC Class Codes: D06F 34/08 Control circuits or arrangements thereof
• CPC Class Codes: D06F 58/38 of drying, e.g. to achieve the target humidity
• CPC Class Codes: G05D 23/1913 delivering a series of pulses
• CPC Class Codes: G05D 23/1917 using digital means
• CPC Class Codes: G05D 23/24 the sensing element having a resistance varying with temperature, e.g. a thermistor

Abstract

A clothes drier control circuit includes an electric heater regulated to maintain a constant predetermined temperature difference between the outlet and the ambient air. A digital reference value is stored representing the constant heat output level when a constant rate of evaporation is reached. The eventual reduction of the heat output to a given fraction of the reference value is detected so as to indicate that the clothes have reached a predetermined desired degree of dryness.

Claims

1. A control arrangement for a clothes drier having a drying chamber, means for passing air through the chamber from an inlet to an outlet, and heating means for heating air adjacent said inlet;

the control arrangement comprising a temperature sensor for location adjacent said outlet, heat regulating means for regulating the heat output of the heating means and responsive to said temperature sensor, and means for monitoring said heat output to switch off the heating means comprising means for producing electrical pulses such that the number of said pulses occuring in a given time interval is a predetermined function of the total said heat output in that time interval, means for counting said pulses, means responsive to said counting means for selecting the commencement of a reference time interval of predetermined duration, means responsive to said counting means for storing a digital value which is a predetermined function of the number of said pulses occuring in said selected reference time interval, said number of pulses occuring in said reference time interval being a reference value, and detection means responsive to the stored digital value and responsive to the counting means for detecting when a drypoint time interval of predetermined duration occurs during which the number of said pulses is less than a predetermined proportion of said reference value, said predetermined proportion corresponding to a predetermined degree of dryness of the clothes.

2. A control arrangement as claimed in claim 1 wherein the heating means includes an electrical heating element and the heat regulating means includes a solid state switch for connection in series with the heating element and an alternating voltage source, and in which the heat regulating means further includes means for regulating the number of half cycles of the voltage source for which the solid state switch is turned on as a proportion of each successive fixed number of said half cycles which form a control period.

3. A control arrangement as claimed in claim 2 wherein said means for producing electrical pulses is responsive to said number of half cycles in each control period for which the solid state switch is turned on to produce a proportional number of said electrical pulses in each control period.

4. A control arrangement as claimed in claims 1, 2 or 3, in which said reference time interval commencement selection means is responsive to said counting means for selecting the commencement of said reference time interval at a first predetermined time if the number of pulses occuring in a predetermined initial time interval is less than a predetermined initial number and for selecting the commencement of said reference time interval at a second, later, predetermined time if the number of pulses occuring in said predetermined initial time interval is not less than said predetermined initial number.

5. A control arrangement as claimed in claims 1, 2 or 3 wherein the detection means is responsive to a predetermined proportion of the stored digital value for a given said predetermined proportion of the reference value, and in which dryness selection means are provided operable by the user of the drier for adjusting said predetermined proportion of the stored digital value.

6. A control arrangement as claimed in claims 1, 2 or 3 wherein said temperature sensor comprises a first temperature sensor and further comprising a second temperature sensor for location in air at ambient temperature, and in which the heat regulating means is responsive to said first and second sensors to maintain a predetermined temperature difference between the outlet and ambient air.

7. A control arrangement as claimed in claim 6, adapted for operating in an economy mode wherein the heat regulating means operates in a slow drying mode for part of the time before the heating means is switched off, said part of the time including said drypoint time interval, and wherein the heat regulating means operates in a fast drying mode for the remainder of the time before the heating means is switched off, said predetermined temperature difference being less than 5°

C. in said slow mode and greater than 5°

C. in said fast mode.

8. A control arrangement as claimed in claim 7 further comprising early boost control means responsive to said reference value, and in which the heat regulating means is responsive to said early boost control means for operation in said fast mode during an early boost time interval after said reference time interval.

9. A control arrangement as claimed in claim 7 or claim 8 further comprising late boost control means operative when selected by the user of the drier, and in which the heat regulating means is responsive to the late boost control means when so selected for operation in said fast mode after detection of said drypoint time interval until the heating means is switched off.

10. A clothes drier having a drying chamber, means for passing air through the chamber from an inlet to an outlet, heating means for heating air adjacent said inlet, and a control arrangement a claimed in claims 1, 2 or 3.

11. In a clothes drier having a drying chamber with an air inlet and an air outlet, means for passing air through the chamber via said inlet and outlet, a temperature sensor located adjacent said outlet, and heating means for heating air flowing through said inlet, the improvement comprising a heat control system for the clothes drier comprising, means responsive to said temperature sensor for regulating the heat output of the heating means, said heat regulating means including switching means coupled to control the heating means and means responsive to the temperature sensor for deriving a train of pulses for controlling the on-off time of the switching means as a function of the outlet air temperature, and means responsive to said train of pulses for monitoring the heat output to switch off the switching means at a predetermined degree of dryness of the clothes in the drying chamber, said heat monitoring means comprising means for producing a number of electric pulses in a given time interval which is a predetermined function of the total heat output in said time interval, means for counting said electric pulses, means responsive to said counting means for selecting the start of a reference time interval of predetermined duration as a function of the number of pulses in said train of pulses that occur in a given initial time interval, storage means coupled to the counting means and to the selecting means for storing a digital reference value determined by the number of pulses that occur in the selected reference time interval, and detection means responsive to said counting means and to said selecting means for generating a control pulse to turn off the switching means at a time corresponding to said predetermined degree of dryness of the clothes.

12. A clothes drier as claimed in claim 11 wherein said selecting means includes logic means responsive to said counting means for selecting the start of said reference time interval at a first or second predetermined time determined by the number of pulses occurring in said given initial time interval, said second predetermined time being later than the first predetermined time.