Swing having electrically rewound spring motor drive

• US 4,211,401 A
• Filed: 11/13/1978
• Issued: 07/08/1980
• Est. Priority Date: 11/13/1978
• Status: Expired due to Term

• Current Assignee: Hedstrom Corporation
• Original Assignee: Hedstrom Corporation
• Inventors: Cunard, Joel C.
• Primary Examiner(s): Oechsle, Anton O.
• Application Number:
  US05/960,053
• Time in Patent Office: 603 Days
• Field of Search: 272/86, 5/109, 185/40 B
• US Class Current: 472/119
• CPC Class Codes: A47D 13/105 pivotally mounted in a frame
• CPC Class Codes: F03G 1/08 for winding

Abstract

A child'"'"'s electric swing includes a pre-wound wind-up mechanical escapement type motor having spring-biased retainer and driving pawls, the latter being connected to a pivotally mounted hanger supporting the swing seat. The pawls engage a mainspring-driven ratchet wheel which periodically impulses the driving pawl to maintain the seat in oscillation. The mainspring is rewound periodically by rotating the ratchet wheel in the opposite direction by a battery-operated motor through a gravity-operated one-way clutch after the ratchet wheel rotates only about 180° so that the prewound spring is always under tension. Also the pawls are moved out of engagement with the wheel during such rewinding to eliminate noise and drag on the wheel.

Claims

1. In a child'"'"'s electric swing of the type including an elevated support, a seat, a pair of laterally spaced-apart hangers for swingably suspending the seat from the support and a motor unit connected to oscillate the seat relative to the support, the improvement wherein the motor unit includes:

A. housing,

B. a ratchet wheel,

C. means for supporting the ratchet wheel for rotation about an axis in the housing,

D. a retainer pawl rotatively supported within the housing,

E. means for biasing the retainer pawl against the periphery of the ratchet wheel,

F. a driving pawl pivotally connected to the hanger within the housing,

G. means for biasing the driving pawl against the periphery of the ratchet wheel,

H. a mainspring for biasing the ratchet wheel into rotative engagement with the pawls,

I. means for winding the mainspring, said winding means including

1. a DC motor,

2.

3. to and disconnected from said battery. 2. The swing defined in claim 1 wherein the engaging and disengaging means includes means carried by said ratchet wheel and said last gear for cooperating to form a gravity-operated one way clutch which engages so as to couple torque from said last gear to said ratchet wheel at approximately the same time said switch connects said battery to said motor and which decouples said driving gear from said ratchet wheel at approximately the same time said switch disconnects said motor from said battery.

5. The swing defined in claim 3 wherein there are at least two of said stops positioned diametrically opposite one another on said last gear.

6. The swing defined in claim 1 and further including means for disengaging said pawls from said ratchet wheel while said ratchet wheel is rotated from its said first angular orientation to its said second angular orientation whereby to eliminate the ratcheting noise that would normally occur as said spring is being rewound by said winding means.

7. The swing defined in claim 5 wherein said disengaging means includes

A. a cam which rotates with said last gear, and

B. a cam follower rotatively mounted with said retainer pawl and having a portion thereof engaging said cam, said cam being profiled so that when said ratchet wheel is rotated from its first said orientation to its second said orientation said cam follower swings the retainer pawl out of engagement with said ratchet wheel and when said ratchet wheel is rotated from its said second orientation to its said first orientation said cam follower permits said retainer pawl to be return-biased into engagement with said ratchet wheel.

8. The swing defined in claim 1 wherein the included angle between said first and second angular orientations of the ratchet wheel does not exceed 360°

.

9. The swing defined in claim 7 wherein the included angle is approximately 180°

.

10. The swing defined in claim 1 and further including means facilitating prewinding said spring so that said ratchet wheel is biased against a pawl with an appreciable amount of force when said ratchet wheel is at its said first angular orientation.

11. The swing defined in claim 9 wherein said spring is prewound through a plurality of turns when said ratchet wheel is at its said first angular orientation.

12. The swing defined in claim 1 and further including means including a plug mounted in said housing for electrically connecting said battery to a remote source of direct current.

13. The swing defined in claim 11 wherein said connecting means includes a two position switch in one of whose positions said plug is connected to said battery when said swing is not in operation and in the other of whose positions said plug is connected to said battery and said motor when said swing is in operation.

14. The swing defined in claim 1 wherein said seat is swingably supported by said hangers so that when the seat is in its lowestmost position in the swing cycle the driving pawl is tooth-drivingly engaged by the ratchet wheel so that said mainspring exerts a torque on said pawl-connected hanger.

16. The swing defined in claim 14 wherein the disengaging means comprises

A. a cam which rotates with the ratchet wheel during the winding cycle,

B. a cam follower pivotally mounted in the housing adjacent the cam, and

C. means for biasing the cam follower against the cam, said cam being profiled so that during said winding cycle the cam follower is moved to a first position wherein it causes the spring-biased pawls to disengage from the ratchet wheel and between said winding cycles the cam follower is moved to a second position wherein it causes the spring-biased pawls to engage said ratchet wheel.

19. The swing defined in claim 16 wherein

A. said switch is mounted in the housing adjacent the ratchet wheel, and

B. said connecting means further includesmeans rotating with the ratchet wheel for engaging the switch so as to close the switch when the ratchet wheel assumes a first angular orientation in the housing at the beginning of each winding cycle, and

second means rotating with the ratchet wheel for engaging the switch so as to open the switch when the ratchet wheel assumes a second angular orientation in the housing at the end of each winding cycle.

21. The swing defined in claim 16 wherein said ratchet wheel

A. is rotated in one direction no more than one revolution during each winding cycle, and

B. is rotated in the opposite direction no more than one revolution between said winding cycles.

22. The swing defined in claim 19 wherein said ratchet wheel is rotated approximately 180°

during each winding cycle and approximately 180°

between winding cycles.

23. The swing defined in claim 16 wherein said clutch is a gravity operated one way clutch.

24. The swing defined in claim 21 wherein said clutch comprises

A. a slide formed in a face of the ratchet wheel, and

B. a weight slideably positioned in the slide for movement between a radially extended position wherein it is engageable by the torque coupling means during each winding cycle to a radially retracted position wherein it is not engageable by the torque coupling means between winding cycles.

25. The swing defined in claim 16 wherein the duration of each winding cycle corresponds to less than 10 cycles of the oscillatory motion of the swing.

2. a gear train having a first gear engaging the motor and a last gear engageable with the ratchet wheel,a battery,means including a switch for electrically connecting the motor to the battery when the ratchet wheel attains a first angular orientation within the housing and for electrically disconnecting the motor from the battery when the ratchet wheel attains a second angular orientation within the housing, and

J. means for engaging and disengaging said last gear from the ratchet wheel at approximately the same times that said motor is respectively connected

4. The swing defined in claim 2 wherein said clutch forming means comprises

A. a slide formed in the face of the ratchet wheel,

B. at least one stop formed in a face of said last gear which face is disposed opposite said slide, and

C. weight means slideably mounted in said slide and movable between a first, radially outward position wherein it is engageable by said stop approximately when the ratchet wheel is in its said first orientation and a second, radial inward position wherein it is not engageable by said stop after said ratchet wheel has attained its said second angular orientation.

15. In a child'"'"'s electric swing of the type including an elevated support, a seat, a pair of laterally spaced-apart hangers for swingably suspending the seat from the support and a motor unit connected to oscillate the seat relative to the support, the improvement wherein said motor unit comprises:

A. a housing mounted on said support,

B. a spring motor including a mechanical escapement mounted in said housing, said escapement including

1. a ratchet wheel,

2. a retainer pawl pivotally mounted in the housing for engagement with the teeth of the ratchet wheel,

3. a driving pawl pivotally connected to a hanger and engageable with the teeth of said ratchet wheel,

4. means for biasing the pawls against the ratchet wheel, and

5. a mainspring for biasing the ratchet wheel into tooth-driving engagement with the pawls,

C. means in the housing for winding the spring motor, said winding means comprising

1. a DC electric motor,

2. a battery, and

3. means for selectively connecting the motor to the battery at the beginning of each winding cycle and for disconnecting the motor from the battery at the end of each winding cycle, and

D. means for disengaging said pawls from said ratchet wheel during each said winding cycle so that there is no ratcheting noise produced by pawls riding up and over the teeth of the ratchet wheel during said winding cycle.

17. In a motorized swing the improvement wherein the motor comprises

A. a housing,

B. a mechanical wind-up escapement-type spring motor mounted in the housing, said motor including

20. The swing defined in claim 17 wherein the first and second engaging means comprise first and second projections formed on the ratchet wheel.

18. a ratchet wheel,

2 a retainer pawl,

means for biasing the retainer pawl against the teeth of the ratchet wheel, anda mainspring for urging the ratchet wheel into toothed engagement with the pawl during the winding cycle of the motor,

C. means for periodically rotating the ratchet wheel in the opposite direction to wind up said motor, said winding means includinga battery,

a DC electric motor,means including a clutch for coupling torque between said electric motor and said ratchet wheel only during each said winding cycle, andmeans including a switch for electrically connecting the electric motor to the battery at the beginning of each winding cycle and for disconnecting the electric motor from the battery at the end of each winding cycle.