Front surface matched piezoelectric ultrasonic transducer array with wide field of view

• US 4,211,948 A
• Filed: 11/08/1978
• Issued: 07/08/1980
• Est. Priority Date: 11/08/1978
• Status: Expired due to Term

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Brisken, Axel F., Smith, Lowell S.
• Primary Examiner(s): Budd, Mark O.
• Application Number:
  US05/958,654
• Time in Patent Office: 608 Days
• Field of Search: 310/322, 310/326, 310/323, 310/334, 310/335, 310/336, 310/337, 340/8 R, 340/8 MM, 340/8 L, 73/570, 73/587, 73/603, 73/605, 73/625, 73/627, 73/628, 73/629, 73/632, 73/642, 73/644, 128/660, 128/663
• US Class Current: 310/322
• CPC Class Codes: B06B 1/0622 on one surface
• CPC Class Codes: G01N 2291/0421 Longitudinal waves
• CPC Class Codes: G01N 2291/0422 Shear waves, transverse waves, horizontally polarised waves
• CPC Class Codes: G01N 2291/2695 Bottles, containers
• CPC Class Codes: G01N 29/245 Ceramic probes, e.g. lead zirconate titanate [PZT] probes
• CPC Class Codes: G01N 29/262 by electronic orientation or focusing, e.g. with phased arrays phased arrays per se G10K11/34
• CPC Class Codes: G10K 11/02 Mechanical acoustic impedances; Impedance matching, e.g. by horns; Acoustic resonators

Abstract

An ultrasonic transducer array with high sensitivity, for use in water tanks and with human subjects in steered beam imagers to make wide angle sector scans, has narrow transducer elements and one or more quarter-wavelength impedance matching layers on the front surface of each element. The matching layers as well as the piezoelectric ceramic are completely cut thorugh and guide acoustic energy incident at any angle to the ceramic. A continuous covering or wear plate is attached to the matching layers and a continuous damping material can cover the backs of the elements.

Claims

1. An ultrasonic probe for use in steered beam imaging systems comprising:

a front surface matched linear transducer array for transmitting pulses of ultrasound with a preselected emission frequency along many radial scan lines to perform a wide angle sector scan with a total angle exceeding 60° and

for detecting echoes reflected by an object being examined;

said matched array being comprised of substantially isolated and acoustically uncoupled transducer element and impedance matching layer unit assemblies each including a narrow element to which is secured at least one quarter-wavelength matching layer for transforming the high acoustic impedance of the element to a low acoustic impedance approximately equal to that of the human body, the element and matching layer in every unit assembly both having a width in the direction of the longitudinal axis of the array on the order of one wavelength or less at the ultrasound emission frequency whereby acoustic energy incident at any angle is guided through the matching layer to the element without being refracted; and

a continuous covering attached to the matching layer of all of said unit assemblies.

2. The ultrasonic probe of claim 1 wherein the individual element and matching layer unit assemblies are completely separated from one another.

3. The ultrasonic probe of claim 1 wherein the individual element and matching layer unit assemblies are connected to adjacent unit assemblies by a narrow bridge.

4. The ultrasonic probe of claim 1 further including a continuous layer of damping material attached to the back surface of all said elements.

5. An ultrasonic probe for use in steered beam imaging systems comprising:

a front surface matched linear transducer array for transmitting pulses of ultrasound with a preselected emission frequency along many radial scan lines to perform an approximately 90°

sector scan and for detecting echoes reflected by the object being examined;

said matched array being comprised of plural transducer element and impedance matching layer unit assemblies which are physically separated from one another and free for independent vibration, each unit assembly including a narrow element with a width on the order of one wavelength or less at the ultrasound emission frequency to which are secured first and second quarter-wavelength matching layers of the same width for transforming the high acoustic impedance of the element to a low acoustic impedance approximately equal to that of the human body, whereby acoustic energy incident at any angle is guided through the matching layers to the element without being refracted; and

a continuous wear plate attached to the second matching layer of all of said unit assemblies.

6. The ultrasonic probe of claim 5 further including a continuous layer of damping material attached to the back surface of all said transducer elements.

7. The ultrasonic probe of claim 6 wherein said transducer element is a piezoelectric ceramic and said first and second impedance matching layers are a borosilicate glass and an acrylic resin plastic.