Electronic counting scale

• US 4,219,089 A
• Filed: 10/06/1978
• Issued: 08/26/1980
• Est. Priority Date: 10/06/1978
• Status: Expired due to Term

• Current Assignee: Pennsylvania Scale Company
• Original Assignee: Pennsylvania Scale Company
• Inventors: Bryan, James S., Gard, Eric A.
• Primary Examiner(s): Miller, Jr., George H.
• Application Number:
  US05/950,841
• Time in Patent Office: 690 Days
• Field of Search: 177/25, 177/200, 177/165, 177/128
• US Class Current: 177/165
• CPC Class Codes: G01G 19/42 for counting by weighing G01G19/387 takes precedence
• CPC Class Codes: G01G 21/244 combined with flexure-plate fulcrums flexure-plate fulcrums G01G21/07
• CPC Class Codes: G01G 21/283 Details related to a user interface
• CPC Class Codes: G01G 3/1406 combined with special measuring circuits

Abstract

An electronic counting scale, which may comprise a single relatively compact unit including all operable elements; or which may be based upon a modular construction including, firstly, an electronics unit which includes all basic electronic circuitry necessary to operation; and, secondly, a base unit. The base unit in the modular construction, includes the load cell, associated mechanical linkage, the weight receiving platform, and the like. It is adapted to directly receive the electronics unit, and includes connector means for enabling electrical interconnection with the electronics unit, and means for mechanically coupling the base unit to the electronics unit. The load cell is a parallelogram-type flexure frame, and is characterized by four strain gauges, which are located at the upper and lower surfaces of two vertically overlying flexure corners of the parallelogram. This arrangement--because of symmetry considerations--is uniquely free of second-order errors generated by offset loading. At the same time, the arrangement provides two corners completely free of strain gauges, providing sites which can be trimmed by filing or so forth to compensate for small symmetry errors present in the load cell as originally fabricated and assembled. Suitable electronic circuitry is provided to enable the counting function, including to enable updating of the stored weight per unit value for the articles in the sample group, and for auto-zero tracking to correct for drift in the circuitry.

Claims

1. A counting scale for determining and indicating the number of articles in a collection of substantially identical said articles;

comprising in combination;

a weighing platform for receiving said collection of articles;

load cell means actuated by said platform for generating an analog signal indicative of the force exerted on said platform by said collection of articles;

A-to-D conversion means for receiving said analog signal, and converting same to a digital signal indicative of said force, and thereby of the number of articles in said collection;

means for generating and storing a digital signal indicative of the tare weight acting at said load cell;

means for subtracting said signal indicative of the said tare weight from said signal indicative of the number of articles in said collection, to thereby normalize said latter digital signal;

means for generating and storing a digital signal indicative of the weight per unit article of a predetermined size group of said articles;

means for dividing said normalized digital signal by said stored weight per unit value to determine the said number of articles;

means for displaying the thereby determined number of said articles; and

manually actuatable means for periodically updating said stored value for said weight per unit article to reflect the number of articles on said platform at the time of effecting said updating, said means being operable to effect said updating for any accumulated number of said articles.

2. Apparatus in accordance with claim 1, wherein said scale is devoid of weight read-outs, and said weighing platform and said load cell are contained within a base unit including mechanical and electrical interconnection means to a separable electronics unit receivable within said base unit;

said electronics unit including the remainder of said means for receiving said analog signal and processing same to provide said digital signal indicative of the number of said articles;

whereby said electronics unit may be interchangeably received within a plurality of said base units having differing weight-receiving capacities and without any necessity for span adjustments.

3. Apparatus in accordance with claim 1, wherein said load cell means comprises:

a parallelogram-shaped frame defined by a first vertical leg adapted for supporting said frame, a second opposed vertical leg for receiving generally vertically-directed forces to be measured by said cell, and first and second generally horizontal flexure members respectively extending between said first and second vertical legs at the upper and lower ends thereof, to define said parallelogram;

said members including corner flexure regions defined toward the joinings thereof with said vertical legs; and

a pair of electrical strain gauges being mounted to each of said horizontal flexure members at the upper and lower surfaces of the corner flexure regions of each member residing toward the same one of said vertical members whereby said strain gauges on said horizontal members vertically overlie one another;

the corner flexure regions of each of said horizontal members opposed to the ends carrying said mounted gauges being free from strain gauges, whereby said strain gauge-free ends of said members may be adjusted by machining or the like to compensate for symmetry errors caused during fabrication and assembly of said cell means.

4. Apparatus in accordance with claim 3, wherein said strain gauges are four in number, a pair of said gauges being located at each said member at the upper and lower surfaces of the said corner flexure region thereof.

5. Apparatus in accordance with claim 4, wherein said strain gauges are mounted at said corner flexure regions adjacent said leg adapted for supporting said frame.

6. Apparatus in accordance with claim 1, including means for periodically determining the net weight of any said articles on said platform, and for adjusting the reading of said scale in the direction of zero, if said net weight is less than a predetermined percentage of full scale.

7. Apparatus in accordance with claim 6, wherein the signal from said load cell means is amplified and passed through a low-pass filter, prior to said A-to-D conversion, in order to filter signal components generated by mechanical vibration.

8. Apparatus in accordance with claim 7, wherein said A-to-D conversion means comprises:

a ramp comparator means for generating a ramp signal and comparing said analog signal from said load cell means with said ramp signal;

clock means for generating time-ordered pulses;

gating means connected to said ramp comparator means and said clock means, for outputing said clock pulses while the level of said analog signal exceeds said ramp signal;

binary counter means for receiving said outputed pulses from said gating means; and

means for counting the overflows from said counter means to provide indication of the total number of pulses gated to said counter, and thereby indication of the digital value of said analog signal.

9. Apparatus in accordance with claim 8, including means connected to said gating means for generating a further overflow from said counter means upon said ramp signal level equaling the level of said analog signal, and for generating a further sequence of pulses corresponding to the difference between the overflow capacity of said counter and the counter reading at said signal equalization, for enabling subtraction of said further sequence of pulses from the digital number of said clock pulses corresponding to the total said overflows, to thereby adjust said digital number corresponding to said total overflows to reflect the reading of said counter at said signal equalization point for said ramp and analog signals.

10. In an electronic scale of the type adapted for counting articles and devoid of weight-read out capabilities, and including a weight-receiving platform;

a load cell actuated by force applied to said platform in consequence of the presence of a group of articles, the number of which are to be determined by said scale; and

an electronic system connected to receive and process the output analog signal from said load cell, and indicate the number of articles in said group after an initial standardization run on said scale utilizing a group of a predetermined number of said articles;

the improvement wherein;

said weight-receiving platform and said load cell are contained within a base unit including mechanical and electrical interconnection means to a separable electronics unit receivable with said base unit, said electronics unit including said electronic system;

whereby said electronics unit may be interchangeably received within a pluralitity of said base units having differing weight-receiving capacities, and without any necessity for span adjustments.

11. A counting scale for determining and indicating the number of articles in a collection of substantially identical said articles;

comprising in combination;

a weighing platform for receiving said collection of articles;

load cell means actuated by said platform for generating an analog signal indicative of the force exerted on said platform by said collection of articles;

A-to-D conversion means for receiving said analog signal, and converting same to a digital signal indicative of said force, and thereby of the number of articles in said collection;

means for generating and storing a digital signal indicative of the tare weight acting at said load cell;

means for subtracting said signal indicative of the said tare weight from said digital signal indicative of the number of articles in said collection, to thereby normalize said latter digital signal;

means for generating and storing a digital signal indicative of the weight per unit article of a predetermined size group of said articles;

means for dividing said normalized digital signal by said stored weight per unit value to determine the said number of articles;

means for displaying the thereby determined number of said articles; and

wherein said A-to-D conversion means comprises a ramp comparator means for generating a ramp signal and comparing said analog signal from said load cell means with said ramp signal;

clock means for generating time-ordered pulses;

gating means connected to said ramp comparator means and said clock means, for outputing said clock pulses while the level of said analog signal exceeds said ramp signal;

binary counter means for receiving said outputed pulses from said gating means; and

means for counting the overflows from said counter means to provide indication of the total number of pulses gated to said counter, and thereby indication of the digital value of said analog signal.

12. Apparatus in accordance with claim 11, including means connected to said gating means for generating a further overflow from said counter means upon said ramp signal level equaling the level of said analog signal, and for generating a further sequence of pulses corresponding to the difference between the overflow capacity of said counter and the counter reading at said signal equalization, for enabling subtraction of said further sequence of pulses from the digital number of said clock pulses corresponding to the total said overflows, to thereby adjust said digital number corresponding to said total overflows to reflect the reading of said counter at said signal equalization point for said ramp and analog signals.