Rechargeable battery pack

• US 4,224,383 A
• Filed: 12/26/1978
• Issued: 09/23/1980
• Est. Priority Date: 12/26/1978
• Status: Expired due to Term

• Current Assignee: Power-Lite Industries Incorporated
• Original Assignee: Power-Lite Industries Incorporated
• Inventors: Taylor, Stephen
• Primary Examiner(s): LeFevour, Charles F.
• Application Number:
  US05/972,807
• Time in Patent Office: 637 Days
• Field of Search: 429/53, 429/91-93, 429/7, 429/149, 429/150, 429/156
• US Class Current: 429/7
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 2200/10 Temperature sensitive devices
• CPC Class Codes: H01M 50/209 adapted for prismatic or rectangular cells H01M50/216 takes precedence
• CPC Class Codes: H01M 50/224 Metals
• CPC Class Codes: H01M 50/242 adapted for protecting batteries against vibrations, collision impact or swelling
• CPC Class Codes: H01M 50/289 characterised by spacing elements or positioning means within frames, racks or packs spacing elements inside cells other than separators, membranes or diaphragms H01M50/471
• CPC Class Codes: H01M 50/296 characterised by terminals of battery packs terminals of batteries H01M50/543
• CPC Class Codes: H01M 50/30 Arrangements for facilitating escape of gases
• CPC Class Codes: H01M 50/55 on the same side of the cell
• CPC Class Codes: H01M 50/569 Constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals battery terminal connectors with integrated measuring arrangements G01R31/364
• CPC Class Codes: H01M 50/581 in response to temperature
• CPC Class Codes: H01M 6/505 Cells combined with indicating means for external visualization of the condition, e.g. by change of colour or of light intensity
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A rechargeable battery pack includes at least a power cell and a substantially sealed housing adapted to permit venting therefrom of increased internal housing pressure while normally maintaining a substantially air-tight closure. A novel charge status indicator for integration with the battery pack provides a positive indication of the substantially fully charged status of the power cell.

Claims

1. A rechargeable battery pack,

a housing having a continuous sidewall and a top and a bottom secured to opposite ends of said sidewall to provide a substantially air-tight closure of said housing,

a pair of gelled electrolyte rechargeable power cells each including a top surface having means for electrical connection with the cell and being electrically interconnected with the other of said power cells at said connection means, and pressure relief means on each said cell for the release therefrom of internally produced gas, said power cells being adjacently positioned in said housing so as to dispose the top surfaces of said cells in facing relation to said housing sidewall,

dielectric spacer means to space said power cell connection means from shorting contact with the interior of said sidewall,

circuit breaker means in said housing in series connection with said power cells and operable to prevent short-circuit damage to said cells,

a receptacle on said housing and electrically connected with said power cells for enabling the connection of a charger to said battery pack for recharging said power cells,

means securing said receptacle to said housing including means to permit the venting from said substantially air-tight housing of gas released into the interior thereof by said power cell so as to prevent the rupture of said housing due to internal accumulation of the gas and charge status indicating means in said housing in electrical communication with said power cells and said receptacle for connection with a charger during recharging of the power cells to indicate the presence of a full charge on said cells, said charge status indicating means comprising a reverse-biased zener diode in series electrical connection with a forward-biased light emitting diode for illumination only when said power cells are substantially fully charged.

2. A rechargeable battery pack according to claim 1,

said circuit breaker means being fully encapsulated to seal the interior thereof against the entry of gas released from said power cells into the interior of the housing.

3. A rechargeable battery pack according to claim 1,

terminal means on said container and in electrical communication with said power cells for establishing an external electrical connection to said battery pack.

4. A rechargeable battery pack according to claim 1,

shock absorbing means spacing said power cells from the interior of said housing for cushioning said power cells against physical damage thereto and for facilitating insulation of the same against ambient temperature extremes within which the battery pack is used.

5. A rechargeable battery pack according to claim 4,

said shock absorbing means comprising material of closed pore construction interposed between said power cells and the interior of said housing.

6. A rechargeable battery pack according to claim 1,

said charge status indicating means further comprising a resistor in parallel electrical connection with said light emitting diode.

7. A rechargeable battery pack,

a housing,

at least one rechargeable power cell in said housing having a normal operating voltage when fully charged,

receptacle means on said housing and electrically communicating with said power cell for connection with a charger with which the power cell is rechargeable when the voltage of said power cell is less than said normal operating voltage,

and charge status indicating means in said housing for parallel electrical connection with said power cell during recharging thereof to provide a positive indication of the presence of said normal operating voltage on said power cell said charge status indicating means including a forward-biased light emitting diode for light emitting conduction when an electric current is passed therethrough,

and a reverse-biased zener diode in series electrical connection with said light emitting diode and having a breakdown voltage selected to that said zener diode permits an electric current to flow through the same and through said light emitting diode for light emitting conduction thereof only when the voltage impressed across said charge status indicating means is substantially equal to said normal operating voltage of the power cell.

8. A rechargeable battery pack according to claim 7,

said charge status indicating means being electrically connected between said power cell and said receptacle means so that said indicating means is connected in parallel relation to said power cell for positively indicating the presence of a full charge thereon only when a charger is connected to said battery pack at said receptacle means.

9. A rechargeable battery pack according to claim 7, said charge status indicating means further including

a resistor in parallel electrical connection with said light emitting diode to facilitate the flow of electric current through said charge status indicating means for lighting said light emitting diode when the voltage impressed across said charge status indicating means is substantially equal to said normal operating voltage.

10. A rechargeable battery pack according to claim 7,

terminal means on said housing and electrically communicating with said power cell for the establishment of an external electrical connection with said battery pack at said terminal means.

11. A rechargeable battery pack according to claim 7,

circuit breaker means in said housing in series electrical connection with said power cell for operatively protecting the power cell against overloading and being self-resetting after a predetermined period of time.

12. A rechargeable battery pack according to claim 7 wherein said housing is sealed substantially air-tightly,

means securing said receptacle to said housing including means to permit the venting from said substantially air-tightly sealed housing of internal pressure which might otherwise accumulate therein and rupture said housing.

13. A rechargeable battery pack according to claim 12,

said power cell having a gelled electrolyte that emits a gas during operation,

and means on said housing to permit the release of the emitted gas from the interior of said housing.