Level detector

• US 4,226,118 A
• Filed: 07/28/1978
• Issued: 10/07/1980
• Est. Priority Date: 07/28/1978
• Status: Expired due to Term

• Current Assignee: ASI Instruments, Inc
• Original Assignee: Keystone International, Inc. (Johnson Controls International plc)
• Inventors: Aldrich, Joe L.
• Primary Examiner(s): Woodiel, Donald O.
• Application Number:
  US05/928,820
• Time in Patent Office: 802 Days
• Field of Search: 73/290 V, 73/617, 73/304 C, 73/290 R, 340/621, 340/620, 331/65
• US Class Current: 73/290.00V
• CPC Class Codes: G01F 23/284 Electromagnetic waves

Abstract

Disclosed are apparatus and methods for detecting the extent to which material is present at a predetermined sensing area. An antenna probe is extended throughout the sensing area, and is loaded with a signal from an oscillator. A reference oscillator provides a constant-frequency signal of the same base frequency as the antenna oscillator signal. The presence of impedance-affecting material in the sensing area reduces the impedance load of the antenna and, therefore, the frequency of the output signal of the antenna oscillator in proportion to the extent of immersion of the antenna probe in such material. The output signals from both oscillators are compared in a frequency differencer circuit which produces output signals whose frequency, equal to the difference in frequencies of the two oscillator output signals, is an indication of the amount of material present in the sensing area. A testing circuit provides an indication of the frequency of the differencer output signal, and is used in adjusting the sensitivity of the detector circuitry with the antenna probe free of impedance-affecting material. With the oscillator sensitivities adjusted, the detector circuitry is zeroed, again with reliance on the testing circuit to indicate when both oscillators are generating the same output frequency. The differencer output signals may be converted to voltage levels proportional to the extent material is present at the antenna probe. Such voltage levels may be used, ultimately, to operate one or more devices to indicate the amount of material present in the sensing area and/or to control the amount of material in the sensing area.

Claims

1. Apparatus for measuring a variable quality or quantity of matter present within a sensing area comprising:

(a) signal generation means including first oscillator means for providing an oscillatory signal, and including sensitivity control means for selectively adjusting the sensitivity of said signal generation means;

(b) antenna probe means, as part of said signal generation means, for extending in said sensing area and for receiving said oscillatory signal whereby the frequency of said oscillatory signal is varied in accordance with the modification of impedance of said antenna probe means due to the exposure of said antenna probe means to matter within said sensing area;

(c) electrical processing means for receiving said oscillatory signal and for producing an output signal whose frequency varies as the extent of the antenna probe means so exposed to material within said sensing area; and

(d) test circuit means, as part of said electrical processing means, for receiving said output signal and providing a test output indicative of the value of said output signal frequency, including

(i) counter means for receiving said output signal and for providing, as said test output, counter signals, initiated in sequence, of frequencies that are, progressively, smaller fractional multiples of the frequency of the output signal, wherein a zero output signal frequency results in no oscillatory counter signals being provided;

(ii) indicator means for separately signaling the production of each such counter signal; and

(iii) timing means for periodically providing a reset signal to said counter means to define a time span during which said counter means may so produce said counter signals in sequence, said counter means thereafter initiating a subsequent time span for producing counter signals.

2. Apparatus as defined in claim 1 wherein:

(a) said signal generation means further includes reference oscillator means for providing a reference oscillatory signal; and

(b) said electrical processing means further includes differencer means for comparing said oscillatory signal from said first oscillator means with said reference oscillatory signal whereby said output signal is produced with a frequency determined by the difference in the frequencies of said two compared oscillatory signals.

3. Apparatus as defined in claim 2 wherein said sensitivity control means includes:

(a) first variable capacitance means within said first oscillator means, selectively adjustable by first switch means to selectively adjust the sensitivity of said first oscillator means; and

(b) second variable capacitance means within said reference oscillator means, selectively adjustable by second switch means to selectively adjust the sensitivity of said reference oscillator means.

4. Apparatus as defined in claim 3, and in the alternative as defined in claim 2 further comprising zeroing means as part of said signal generation means whereby said reference oscillator means may be adjusted to so provide said reference oscillatory signal at a frequency equal to that of the frequency of said oscillatory signal from said first oscillator means.

5. Apparatus as defined in claim 4 further comprising means for receiving said output signal and for controlling ancillary apparatus in response to said output signal.

6. Apparatus as defined in claim 5 wherein said ancillary apparatus includes means for adding matter to said sensing area.

7. Apparatus as defined in claim 5 wherein said ancillary apparatus includes means for removing matter from said sensing area.

8. Apparatus as defined in claim 1 further comprising means for receiving said output signal and for controlling ancillary apparatus in response to said output signal.

9. Apparatus as defined in claim 8 wherein said ancillary apparatus includes means for adding matter to said sensing area.

10. Apparatus as defined in claim 8 wherein said ancillary apparatus includes means for removing matter from said sensing area.

11. Apparatus as defined in claim 1 wherein said sensitivity control means includes switch means whereby the sensitivity of said signal generation means may be selectively adjusted by so varying a parameter therein.

12. Apparatus as defined in claim 11 wherein said parameter of said signal generation means is capacitance in at least one circuit of said signal generation means.

27. Apparatus as defined in claim 5 wherein said ancillary apparatus includes means for indicating the quality or quantity of matter present within said sensing area.

28. Apparatus as defined in claim 8 wherein said ancillary apparatus includes means for indicating the quality or quantity of matter present within said sensing area.

13. A system for monitoring the level of material in a container comprising:

(a) signal generation means including;

(i) reference oscillator means for providing a reference oscillatory signal, and including first sensitivity control means for selectively adjusting the sensitivity of said reference oscillator means, and frequency adjustment means for selectively adjusting the frequency of said reference oscillatory signal;

(ii) antenna oscillator means for providing a second oscillatory signal, and including second sensitivity control means for selectively adjusting the sensitivity of said antenna oscillator means; and

(iii) antenna probe means for positioning within said container and for receiving said second oscillatory signal whereby the frequency of said second oscillatory signal is varied in accordance with the modification of impedance of said antenna probe means due to the exposure of said antenna probe means to material within said container; and

(b) processing means, including differencer means for receiving both said reference oscillatory signal and said second oscillatory signal and for producing at least one output signal of frequency equal to the difference between the frequencies of said two oscillatory signals; and

(c) test means, as part of said processing means, for receiving such output signal and providing test output indicative of the value of said differencer means output signal frequency, including

(i) counter means for receiving said output signal and for providing, as said test output, counter signals, initiated in sequence, of frequencies that are, progressively, smaller fractional multiples of the frequency of the output signal, wherein a zero output signal frequency results in no oscillatory counter signals being provided;

(ii) indicator means for separately signaling the production of each such counter signal; and

(iii) timing means for periodically providing a reset signal to said counter means to define a time span during which said counter means may so produce said counter signals in sequence, said counter means thereafter initiating a subsequent time span for producing counter signals.

14. A system as defined in claim 13 wherein said indicator means comprises a plurality of light emitting diodes arranged so that each such diode may be operated by a single, different counter signal.

15. A system as defined in claim 13 wherein:

(a) said first sensitivity control means includes first switch means whereby capacitance in said reference oscillator means may be selectively varied to so adjust the sensitivity of said reference oscillator means; and

(b) said second sensitivity control means includes second switch means whereby capacitance in said antenna oscillator means may be selectively varied to so adjust the sensitivity of said antenna oscillator means.

16. A system as defined in claim 15 wherein said frequency adjustment means includes variable resistance means in said reference oscillator means.

17. A system as defined in claim 16 wherein said indication means comprises a plurality of light emitting diodes arranged so that each such diode may be operated by a single, different counter signal.

18. A system as defined in claim 16 further comprising means for receiving said output signal and for controlling ancillary apparatus in response to said output signal.

19. A system as defined in claim 18 wherein said ancillary apparatus includes means for adding material to said container.

20. A system as defined in claim 18 wherein said ancillary apparatus includes means for removing material from said container.

21. A system as defined in claim 13 wherein said frequency adjustment means includes variable resistance means in said reference oscillator means.

22. A system as defined in claim 13 further comprising means for receiving said output signal and for controlling ancillary apparatus in response to said output signal.

23. A system as defined in claim 22 wherein said ancillary apparatus includes means for adding material to said container.

24. A system as defined in claim 22 wherein said ancillary apparatus includes means for removing material from said container.

25. A system as defined in claim 15 wherein said first and second switch means each comprises a binary coded decimal switch, and said corresponding capacitance is provided, at least in part, by a plurality of capacitors connectable by said switch.

29. A system as defined in claim 18 wherein said ancillary apparatus includes means for indicating the level of material in said container.

30. A system as defined in claim 22 wherein said ancillary apparatus includes means for indicating the level of material in said container.

26. A frequency-modulated continuous level detector including switch-adjusted sensitivity control means and test circuit means for use in both adjusting the sensitivity of, and zeroing, said detector, wherein said test circuit means includes:

(a) counter means for receiving an output signal of the detector and for providing, as test output, counter signals, initiated in sequence, of frequencies that are, progressively, smaller fractional multiples of the frequency of the detector output signal, wherein a zero output signal frequency results in no oscillatory counter signals being provided;

(b) indicator means for separately signaling the production of each such counter signal; and

(c) timing means for periodically providing a reset signal to said counter means to define a time span during which said counter means may so produce said counter signals in sequence, said counter means thereafter initiating a subsequent time span for producing counter signals.

31. A method of monitoring the quantity of material at a location comprising the following steps:

(a) providing a first oscillator and an antenna probe for positioning at the location and such that the frequency of the output signal produced by the first oscillator varies from a predtermined base frequency as the impedance of the antenna probe is altered by exposure of the antenna probe to material;

(b) providing a reference oscillator with adjustable frequency control whereby the frequency of the output signal generated by the reference oscillator may be selectively adjusted;

(c) providing an adjustable sensitivity control in the circuit of each of the two oscillators;

(d) providing a signal processor including a differencer circuit for comparing the output signals of both oscillators and for producing an output signal whose frequency is equal to the difference in frequencies of the output signals of the two oscillators;

(e) providing a test circuit as part of the signal processor including a counter for receiving the differencer circuit output signal and producing, initiated in sequence, counter output signals dependent on the frequency of the differencer circuit output signal, the production of such counter output signals being limited by the periodic occurrence of a reset signal from a timer such that the number of such counter output signals that may be produced during the time between successive reset signals increases as the frequency of the differencer output signal increases, no such counter output signals being produced for a differencer output signal of zero frequency;

(f) with the antenna probe free from exposure to such material, adjusting the sensitivity control of the first oscillator in accordance with the extent of effect material to be monitored is anticipated to have on the antenna probe impedance;

(g) adjusting the sensitivity control of the reference oscillator to match the sensitivity of the reference oscillator to that of the first oscillator whose sensitivity control has been so adjusted by determining the number of counter output signals being produced at a time as the sensitivity control of the reference oscillator is being adjusted; and

(h) adjusting the frequency control of the reference oscillator, whose sensitivity has been so adjusted, to match the frequency of the signal generated by the reference oscillator to the base frequency of the first oscillator whose sensitivity has been so adjusted by determining the number of counter output signals being produced at a time as the frequency control of the reference oscillator is being adjusted.

32. A method as defined in claim 31 wherein the sensitivity control in the circuit of each of the two oscillators includes a plurality of capacitors and a separate switch such that the capacitance along a feedback loop in the respective oscillator may be selectively varied to carry out the corresponding step of adjusting the respective oscillator sensitivity by so adjusting the configuration of the switch whereby the particular one or more of the plurality of capacitors is electrically connected in the feedback loop.

33. A method as defined in claim 32 wherein the test circuit further includes visual display devices operable by the counter output signals to indicate the number of such counter output signals being produced at a time.

34. A method as defined in claim 33 wherein the counter of the test circuit is a binary counter, and the visual display devices are light emitting diodes.

35. A method as defined in claim 32 further comprising the additional steps of:

(a) providing means for receiving the differencer output signal and for controlling ancillary apparatus in response thereto; and

(b) so controlling ancillary apparatus.

36. A method as defined in claim 35 comprising the additional step of employing said ancillary apparatus for adding material generally at said location.

37. A method as defined in claim 35 comprising the additional step of employing said ancillary apparatus for removing material generally from said location.

38. A method as defined in claim 35 further comprising the additional step employing said ancillary apparatus for indicating the quantity of material at the location.

39. A method as defined in claim 31 and, in the alternative as defined in claim 32 further comprising the additional steps of:

(a) providing means for receiving the differencer output signal and for controlling ancillary apparatus in response thereto; and

(b) so controlling ancillary apparatus.

40. A method as defined in claim 39 comprising the additional step of employing said ancillary apparatus for adding material generally at said location.

41. A method as defined in claim 39 comprising the additional step of employing said ancillary apparatus for removing material generally from said location.

42. A method as defined in claim 39 further comprising the additional step of employing said ancillary apparatus for indicating the quantity of material at the location.